Table of Contents
Summary of Contents for Ros PTZ
- Page 1 INTEGRATED PAN & TILT CAMERA OPERATION AND MAINTENANCE MANUAL SERIAL NUMBER: __________ SALES ORDER: __________ 5618 Copley Drive San Diego, CA 92111-7902 TEL: (858) 565-8500 FAX: (858) 565-8808 www.rosys.com 75-00952 REV D...
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Page 2: Table Of Contents
TABLE OF CONTENTS WARRANTY ........................IV CUSTOMER ASSISTANCE .................... V CHANGE RECORD ....................... VI DESCRIPTION ......................1 PTZ SYSTEM SPECIFICATIONS ................2 ELECTRICAL ......................2 MECHANICAL ......................2 CAMERA ASSEMBLY ....................2 CAMERA CONTROLS ....................3 CONTROLLER OUTPUTS ..................3 MATERIALS ....................... - Page 3 TABLE OF FIGURES Figure 1: IMPULSE MHDL-24-BCR Pin-out (Face View) ..........5 Figure 2: PCI Adapter (75-00989-01) ................6 Figure 3: Cable Deployment Clamp Assembly (75-00990-01) W/ Captive Hardware (Included) ......................... 6 Figure 4: Streamlined Screw Protector Assembly (75-00991-01) W/ Captive Hardware (Included) .........................
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Page 4: Warranty
The laws of the State of California shall govern this warranty. In the event the defect is determined to be within the terms of this warranty then ROS agrees to repair and/or replace (at ROS' discretion) the product or defective portion at no charge to the Purchaser. -
Page 5: Customer Assistance
CUSTOMER ASSISTANCE ROS, Inc. uses a worldwide network of stocking distributors and representatives who are familiar with our products and are able to provide assistance during installation and/or operation of these products. If you have any questions or problems with this product that are not covered by this manual or instruction, please contact our agent in your area, or contact us directly by phone or FAX or e-mail. -
Page 6: Change Record
CHANGE RECORD DESCRIPTION INITIAL DATE Initial release 06JUL10 SEE EC-00873 13SEP11 SEE EC-00909 07NOV11 SEE EC-01033 03APR12 75-00952 REV D... -
Page 7: Description
Auto-Focus and Auto-Exposure are enabled upon power-up, but can be overridden with manual control at any time. The PTZ offer 360 degrees continuous rotation on the pan axis by means of an internal slip ring. Both axes offer variable speed control for precise camera orientation. -
Page 8: Ptz System Specifications
2 PTZ SYSTEM SPECIFICATIONS 2.1 ELECTRICAL SYSTEM Input Power 100-250 VAC, 48-62Hz (40W) 2.2 MECHANICAL CONTROLLER 19” x 3.46” x 14.8” Controller (W x H x D) Weight 11.6 lbs CAMERA ASSEMBLY 13.0” x 4.8” x 3.4” Dimensions (W x H x D) Weight in Water 5.6 lbs [2.5 kg]... -
Page 9: Camera Controls
PAN & TILT Pan Range 360° continuous rotation Tilt Range +/- 160° (146° without image clipping) Pan Speed Range Variable 0-15°/sec Tilt Speed Range Variable 0-15°/sec Motor/Camera Protection Slip clutch protection, both axes LED LIGHTS ≥ 500 Lux @ 1m, viewing up to 15ft Intensity Controls Left &... - Page 10 Operating Temperature 0°C to 50°C (32°F to 122°F), tested to 50°C Storage Temperature -20°C to 60°C (-4°F to 140 °F) Radiation Tolerance (Dose Rate) 1,000 R/hr (5,000 R/hr manual focus only) Radiation Tolerance (TID) 60,000 R 75-00952 REV D...
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Page 11: Standard Ptz Connectors
2.8 STANDARD PTZ CONNECTORS Main Connector IMPULSE MHDL-24-BCR Inline Mating Connector IMPULSE MHDL-24-CCP Figure 1: IMPULSE MHDL-24-BCR Pin-out (Face View) 2.9 OPTIONAL ACCESSORIES 75-00952 REV D... -
Page 12: Camera Operation
IS MISSING, WATER MAY LEAK INTO THE CONNECTION CAUSING SHORTS. 3.1 INTERCONNECTION Electrical connection from the controller to the PTZ camera must be made with the underwater cable for the system to work. NOTE: PRIOR TO INTERCONNECTING YOUR CABLE, MAKE SURE THE... -
Page 13: Installation
CONTROLLER IS NOT POWERED OR IN THE OFF POSITION. CONNECTING A PTZ WHILE THE POWER IS ON MAY CAUSE DAMAGE TO THE PTZ DUE TO INTERMITTENT VOLTAGE SPIKES. NOTE: WHEN CONNECTING THE UNDERWATER CABLE TO THE CAMERA, MAKE SURE THE ALIGNMENT FEATURES ON BOTH CONNECTORS ARE CORRECTLY POSITIONED, THE CONNECTOR IS FULLY SEATED AND THE LOCKING SLEEVE IS HAND TIGHT. -
Page 14: Exposure Control
Figure 7: PCI Adapter Installed 3.3 EXPOSURE CONTROL The PTZ Camera provides operation over a wide range of scene illuminations. To achieve this wide range the camera automatically adjusts Exposure Control through composite operation of the iris, video gain, and shutter modes. For optimum viewing... -
Page 15: Zoom Control
Once the optical zoom limit is reached, the digital zoom will seamlessly take over. When using the zoom functions of the PTZ Camera system, the operator should be aware of the change in the minimum object distance (MOD) as the viewing angle changes. -
Page 16: Focus Control
3.6 FOCUS CONTROL The PTZ camera defaults to the auto-focus mode. The auto-focus provides nearly ideal focusing when the camera is aimed at a scene. However, there may be instances when there is a need for focusing on specific features of an object. Operation in a manual focus mode will be required for such viewing. -
Page 17: Service And Repair
#3 Phillips Screw Driver 7/64" Allen Wrench Silicone O-Ring Grease (included in PTZ Maintenance Kit, 75-00997-01) To replace the module, follow these steps: 1. Loosen the 4 screws on the back of the camera module housing. The module is attached to this back piece and will slide out along with it. -
Page 18: Figure 9: Camera Module Connections
Figure 9: Camera Module Connections 3. Remove the 1/4-20 screw at the bottom of the module, then remove the module. Figure 10: Module Removal 4. Set the replacement module on the plastic mounting plate and push it backward against the tacky gap-pad until the threaded hole in the module lines up with the screw hole in the mounting plate. -
Page 19: Led Plate & Camera Port Replacement
4 screws on the back cover of the module housing. 10. Connect the PTZ to a controller and test operation of the camera and LEDs prior to redeploying the camera. 11. Purge the camera. Refer to Section 4.5.2 for the Camera Purge Procedure. -
Page 20: Camera Port Replacement
4. Make sure the o-ring is still correctly seated in the groove and tighten the 4 screws. 5. Connect the PTZ to a controller and test operation of the camera and LEDs prior to redeploying the camera. 6. Purge the camera. Refer to Section 4.5.2 for the Camera Purge Procedure. -
Page 21: Figure 13: Camera Port Assembly
O-Ring for Port (60-20128-4) 3/32" Allen Wrench Small Flat Head Screw Driver Silicone O-Ring Grease (included in PTZ Maintenance Kit, 75-00997-01) To replace the Camera Port, follow these steps: 1. Remove the LED Plate. See Step 1 in Section 4.2.1. -
Page 22: Quad Seal And O-Ring Servicing
4.3 QUAD SEAL AND O-RING SERVICING Depending on the operating and storage conditions of the PTZ Camera, it may be desirable to periodically replace some or all of the camera's seals. All materials required for seal replacement are included in the PTZ Maintenance Kit (75-00997-01). -
Page 23: Figure 15: Side Covers Removed, Right & Left Views
3. Remove the Timing Belt (75-00983-4) from the Pulleys (75-00984-4). To remove the belt, slide it over the tensioning roller to reduce the tension on the belt. Then lightly pull the belt away from the PTZ housing and rotate the camera module so that the belt "walks" off the pulley. -
Page 24: Figure 16: Timing Belt Removal
Figure 16: Timing Belt Removal 4. Remove the 2 set screws in the pulley that is attached to the camera module, then remove the pulley and set it aside. Discard the 2 set screws. They will be replaced. NOTE: SMALL (#4-40) SET SCREWS ARE CONSIDERED ONE-TIME-USE. THEY SHOULD BE REPLACED WHENEVER THEY ARE SERVICED. -
Page 25: Figure 17: Right Side Arm Removed
Pass wire harnesses for camera module and LEDs through here Figure 17: Right Side Arm Removed 6. Both Tilt Axis quad seals will now be exposed and can be removed. Pull the quad seals out of their grooves using a non-metallic object, such as a narrow piece of wood or plastic. -
Page 26: Figure 19: Camera Module Housing And Tilt Arms Reassembled
7. Lubricate the replacement quad seals and insert them into the grooves. 8. Pass the camera module and LED wire harnesses back through the left side arm (see Figure 17), then reassemble the right side arm with the camera module housing in position (see Figure 19). -
Page 27: Figure 20: Extended Point Set Screw Installation
Figure 20: Extended Point Set Screw Installation 10. With the pulley in place, reinstall the timing belt. Again, do not stretch the belt over the pulleys. To install the belt, place it over the upper pulley and hold it against one side of the lower pulley, then rotate the camera module so that the belt "walks"... -
Page 28: Figure 22: Belt Splice Point Positioning
Timing Belt Splice Point Figure 22: Belt Splice Point Positioning 11. Rotate the camera module toward the front of the camera, which will put the slack in the belt on the correct side, and slide the belt over the Tensioning Roller (75-00985-4). -
Page 29: Pan Quad Seal Replacement
7/64" Allen Wrench 2x Flat Head Screw Drivers Small Zip-Tie Silicone O-Ring Grease (included in PTZ Maintenance Kit, 75-00997-01) To replace the Pan Axis quad seal, follow these steps: 1. Remove both side covers by loosening the #6-32 screws. -
Page 30: Figure 25: Pan Shaft Snap Ring Removal
Figure 25: Pan Shaft Snap Ring Removal 4. Pull up on the Pan Shaft. It should slide out with the gear and slip ring attached as shown in. This will expose the Pan Axis quad seal. Pan Axis Quad Seal Exposed Figure 26: Pan Shaft Removed 5. -
Page 31: O-Ring Replacement
9. Purge the camera. Refer to Section 4.5.2 for the Camera Purge Procedure. 4.3.3 O-RING REPLACEMENT O-ring locations and part numbers can be found on the PTZ Assembly Drawing in the Appendix. Replacements for all o-rings are included in the PTZ Maintenance Kit (75- 00997-01). -
Page 32: Figure 28: Slip Clutch And Motor Removed
torque settings at the factory. Their settings should not be changed. However, if their torque setting is altered and needs to be reset, the following procedure can be used: 1. Remove the appropriate slip clutch, shaft, motor and motor mounting plate keeping all three connected (see Figure 28). -
Page 33: Vacuum Test And Purge
ROS recommends vacuum testing the camera prior to submerging it in water. The PTZ camera has a #10-32 threaded port on the front of the housing for connecting a vacuum or purge gas line. This port is normally sealed with a #10-32 seal screw. -
Page 34: Appendix
5 APPENDIX PTZ SYSTEM DRAWINGS: 75-00950 PTZ System Assembly 75-00953 PTZ Camera Assembly 75-00958 PTZ Camera Module Assembly With I/F Board 75-00959 PTZ LED Face Plate Assembly 45-03175 PTZ Controller Assembly 75-00954 Installation/Outline, PTZ Camera Assembly 45-03176 Installation/Outline, PTZ Y/C Controller...
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