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GREENSTAR OILFIT
CONVENTIONAL FLUE & ROOM SEALED FLUE
For use with the following Greenstar oil fired appliances:
Greenstar Utility 18/25
Greenstar Danesmoor 18/25
Greenstar Heatslave 12/18, 18/25, 25/32
Greenstar Camray Kitchen 12/18, 18/25, 25/32
Greenstar Camray Utility & System 12/18, 18/25, 25/32
INSTRUCTION MANUAL
FLUE DUCT KIT INSTALLATION
8 716 106 261b (01/07)
GB
GB
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Table of Contents
Summary of Contents for Worcester GREENSTAR OILFIT
- Page 1 GREENSTAR OILFIT CONVENTIONAL FLUE & ROOM SEALED FLUE For use with the following Greenstar oil fired appliances: Greenstar Utility 18/25 Greenstar Danesmoor 18/25 Greenstar Heatslave 12/18, 18/25, 25/32 Greenstar Camray Kitchen 12/18, 18/25, 25/32 Greenstar Camray Utility & System 12/18, 18/25, 25/32...
- Page 2 INSTALL CORRECTLY COULD LEAD TO PROSECUTION. FLUE TERMINAL GUARDS: WORCESTER, BOSCH GROUP IF YOU ARE IN ANY DOUBT CONTACT THE WORCESTER TECHNICAL HELPLINE. Part Number: 7 716 190 050 DISTANCE LEARNING AND TRAINING COURSES ARE AVAILABLE FROM CONVENTIONAL FLUE MANUFACTURERS: WORCESTER, BOSCG GROUP.
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Page 3: Table Of Contents
ROOM SEALED FLUE EXTENSION COMPONENTS PRE-INSTALLATION CONVENTIONAL FLUE ROOM SEALED FLUE OPTIONS 9-10 INSTALLATION CONVENTIONAL VERTICAL FLUE ROOM SEALED FLUE MEASURING & CUTTING ROOM SEALED FLUE FITTING 13-14 ROOM SEALED FLUE TERMINAL & EXTENSIONS GREENSTAR OILFIT INSTALLATION INSTRUCTIONS CONTENTS 8 716 106 261b (01/07) -
Page 4: Safety Precautions And Installation Regulations
Local water company bye-laws. The Control of Pollution (Oil) Regulations. OFTEC Standards. Where no specific instruction is given, reference should be made to the relevant codes of practice. GREENSTAR OILFIT INSTALLATION INSTRUCTIONS SAFETY PRECAUTIONS 8 716 106 261b (01/07) & INSTALLATION REGULATIONS... -
Page 5: Conventional Vertical Flue Components
D AIR INLET SILENCER (CAMRAY ONLY) E SUPPORT BRACKET CF VERTICAL ADDITIONAL PART FOR 130mm FLUE 100 to 130mmO ADAPTOR (COMPLETE WITH SOVENT FREE GREASE) 7 716 190 065 GREENSTAR OILFIT INSTALLATION INSTRUCTIONS CONVENTIONAL VERTICAL FLUE COMPONENTS 8 716 106 261b (01/07) -
Page 6: Room Sealed Vertical Flue Components
D FIRE STOP PLATE WITH SCREWS, WASHERS AND WALL PLUGS E PIPE CLAMP WITH SCREWS, WASHERS AND WALL PLUGS DRILL PACK CONTAINING 3.3mm HSS JOBBER DRILL AND SOLVENT-FREE GREASE SACHET GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED VERTICAL FLUE COMPONENTS 8 716 106 261b (01/07) - Page 7 E FIRE STOP PLATE WITH SCREWS, WASHERS AND WALL PLUGS PIPE CLAMP WITH SCREWS, WASHERS AND WALL PLUGS G DRILL PACK CONTAINING 3.3mm HSS JOBBER DRILL AND SOLVENT-FREE GREASE SACHET GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED VERTICAL FLUE COMPONENTS 8 716 106 261b (01/07)
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Page 8: Room Sealed Horizontal Flue Components
C CLAMP BRACKET D WALL PLATES WITH SCREWS, WASHERS AND WALL PLUGS E WALL SEAL DRILL PACK CONTAINING 3.3mm HSS JOBBER DRILL AND SOLVENT-FREE GREASE SACHET GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED HORIZONTAL FLUE COMPONENTS 8 716 106 261b (01/07) -
Page 9: Room Sealed Flue Extension Components
100/150mmO RS 45° ELBOW: Part Number: 7 716 190 047 including: D 45° ELBOW x2 E SOLVENT FREE GREASE PACK, CONTAINING 2 No. 8 SCREWS & GREASE SACHET GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED FLUE EXTENSION COMPONENTS 8 716 106 261b (01/07) -
Page 10: Conventional Flue
A - Boiler ‘Contact Information’ on the back cover. B - Flue C - Max. 2 bends at 135° D - Anti down-draught terminal E - Chimney GREENSTAR OILFIT INSTALLATION INSTRUCTIONS CONVENTIONAL FLUE 8 716 106 261b (01/07) -
Page 11: Room Sealed Flue Options
Vertical 100/150mmO: 1290mm + cage 125mmO x3 C - Flue bend 90° to outside wall. D - Flue bend 45° E - Vertical Terminal Kit (incl. 90° elbow) GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED FLUE OPTIONS 8 716 106 261b (01/07) - Page 12 B - Straight flue extension L = 7000mm (E + Bx7) C - Flue bend 90° D - Flue bend 45° E - Vertical Terminal Kit (incl. 90° elbow) GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED FLUE OPTIONS 8 716 106 261b (01/07)
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Page 13: Conventional Vertical Flue
E - 100/103mmO flue H - 130mmO flue (Camray 25/32) IMPORTANT: Any exposed CF flue pipe must be rigid stainless steel GREENSTAR OILFIT INSTALLATION INSTRUCTIONS CONVENTIONAL VERTICAL FLUE 8 716 106 261b (01/07) -
Page 14: Room Sealed Flue Measuring & Cutting
L - Measured flue length Remove any burrs and chamfer the outer edges of the tubes to assist ease of connection and prevent seal damage. 120mm GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED FLUE MEASURING & CUTTING 8 716 106 261b (01/07) - Page 15 Rotate flue elbow (K) to outlet position A, B or C. Secure flue elbow (K) to boiler outlet with clamp (E). Check the seals are located properly in the grooves of flue elbow (K). GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED FLUE FITTING 8 716 106 261b (01/07)
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Page 16: Room Sealed Flue Fitting
(K) into the outer flue tube (F) taking care NOT to drill the inner flue tube and secure with screws supplied. 25mm 3.3mmO x2 GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED FLUE FITTING 8 716 106 261b (01/07) -
Page 17: Room Sealed Flue Terminal & Extensions
(L) on each flue joint taking care NOT to drill the inner flue tube and secure with screws provided. 120mm 120mm 3.3mmO x2 GREENSTAR OILFIT INSTALLATION INSTRUCTIONS ROOM SEALED FLUE TERMINAL & EXTENSIONS 8 716 106 261b (01/07) - Page 18 FLUE DUCT KIT INSTALLATION www.worcester-bosch.co.uk EXCELLENCE COMES AS STANDARD Worcester, Bosch Group Cotswold Way, Warndon, Worcester WR4 9SW. Tel. 01905 754624 Fax. 01905 754619 8 716 106 261b (01/07) Worcester, Bosch Group is a trading name of BBT Thermotechnology UK Ltd.
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