Summary of Contents for Stulz Tecnivel ClimaPac
- Page 1 Reference: IOM_ClimaPac Version: V2 - EN/11.2020 Original instructions ClimaPac Air Handling Unit Installation, Operation and Maintenance Manual...
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Page 2: Table Of Contents
EC declaration of conformity ......31 © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 3: Safety
Custom section coil Humidifier Controller Intended use ClimaPac air handling unit must only be used for ventilation and air conditioning of building. It includes: • filtering normally polluted air. • air cooling. • air heating. • air humidifying and/or dehumidifying. -
Page 4: Safety Instructions
• Chopping up or reducing size of materials. • Drying out clothing. • The unit is not suitable for handling abrasive media. Unless clearly specified by Stulz, the ClimaPac units shall not be used in following cases: • in explosion-risk areas. • in rooms with conductive dust. -
Page 5: Transport/Storage
2. Transport/Storage Delivery of units The ClimaPac unit is delivered packed with heat shrinkable plastic film in separated modules as indicated in the unit drawing. Modules must be assembled together following the instructions of the part 5. Assembly and installation. In case the unit is delivered completely assembled (to be consulted with STULZ), the assembly is not required. -
Page 6: Storage
• Units equipped with a steam humidifier must be stored in a place protected from frost. • The unit should be stored packaged to avoid the risk of corrosion especially of the heat exchanger fins. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 7: Description
50 Hz ± 1 % Año de fabricación 2020 Year of manufacture Made in Spain Nomenclature CLIMAPAC 10. 1 0 Product range ClimaPac Size from 10. 1 0 to 75.50 © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 8: Air Handling Unit Design
ClimaPac Series Air Handlers Units Air Handling Unit design ClimaPac air handling units are configured with the TIP selection program and technical sheets pro- vide technical details of the unit, such as: • Unit dimensions, • Description of each component, •... - Page 9 Available sections Example: double deck ClimaPac with rotary heat exchanger. 1. Regulation damper Controls teh airflow passing through the AHU. 2. Filters section In this section, air passing through the unit is filtered. Different types of filters are available (pre-filters, bag filters, compact filters) with different filtration levels.
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Page 10: Operation Limits
*Other supply voltages are available on demand. Further information on the operation and storage conditions limits is available in the specific manual of each component (available on demand). © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 11: Assembly And Installation
4. Assembly and Installation Requirements for the Installation site The ClimaPac units is designed to be installed on a level foundation (concrete base or steel beam). Uneven or insufficient foundation or a bad positioning of the unit on the foundation can lead the unit to overturn. -
Page 12: Structure-Borne Sound Insulation
If the unit is to be installed against a wall or back-to-back with another unit (see sketches below), modules must be assembled together before positionning the unit in its final location. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... - Page 13 If no ductwork is connected to the air intake/exhaust, a sufficient clearance must be left in the air intake area in order to ensure a good air circulation, as indicated on the sketches below. Clearance in the air intake area. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications...
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Page 14: Positioning And Assembly Of The Unit
• Insert first the M8 nuts in the joining element and then insert the M8 x 30 mm Hex socket cap screw in the other part of the fixing element. • Tighten the screw with the Allen key. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... - Page 15 DIN 7976 Hex set screws. Upper module Intermediate baseframe Lower module DIN 7976 Hex set screw Assembly of intermediate baseframe. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications...
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Page 16: Installation
Cables used for wiring work (cross section, length, layout) must be chosen according to electric speci- fications of the unit (available on the electrical data sheet on demand) and must be in accordance with local requirements. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... - Page 17 If the motor is equipped with thermal protection, they must be appropriately connected. For other electric components, we recommend to use protection devices against overcurrent (short circuits) and overvoltage (magneto-thermal switches or fuse). © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications...
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Page 18: Connection Of Drains
P: total pressure (positive or negative) of the unit fan: Siphon for positive pressure. Siphon for negative pressure. In order the siphon works properly, do not connect several water outlets to the same siphon. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 19: Air Connections
Ductwork must have independent supporting devices. ClimaPac unit cannot be used for supporting the Ductwork. In order to avoid the transmission of noise to the structure, the connection between the ClimaPac and duct-work must be free of tensions, using flexible duct connectors. -
Page 20: Humidifiers
Insulate the water pipes with the diffucion tight insulating material, to prevent the introduction of ambient air heat and the formation of condensate at the pipes. Make sure the external system lines don’t put mechanical stress on the ClimaPac connection pipes. -
Page 21: Heat Recovery Systems
In humidifiers, tap water or treated water can be used. For more information on the type of treatment and the quality of the water used, refer to the instruc- tion manuals of the different components. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 22: Commissioning
Fill the siphon with water. Dampers They are clean, without visible damage and no foreign body prevents them to work properly, Previous check The open/closed mechanism works smoothly. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... - Page 23 There are no loose objects inside the unit that could damage the components or the casing Previous check when the fans start. • Roof is properly installed (units for outdoor installation). © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications...
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Page 24: First Start
If the fan is provided with a frequency converter, consult the specific instructions manual before proceeding with the commissioning. Controller User’s instructions of the controller can be found in the specific user manual in a separate document. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 25: Maintenance
Check for contamination, damage and Clean / repair 12 months* corrosion Check tension of V-belt’s Re-tension / shorten / replace 12 months* *6 months for sorption wheel COILS © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... - Page 26 *Valid intervals for average water conductivity (see instruction manual) and operation of 8h / day. These intervals may vary depending on water quality and operating time. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications...
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Page 27: Air Filters
• Clean filter seals, check and replace damaged seals as needed. • Put new filters. • Close clamping device. When installing new bag filters, make sure filters pockets are in vertical position. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 28: Plate Heat Exchanger
Do not use high pressure water to clean coils. Condensate tray Condensate trays are made of stainless steel and can be cleaned with warm water and neutral soap. © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 29: Fans
Do not use any pointed or sharp-edged objects for cleaning. Unit housing The unit’s casing (panels, profiles) can be cleaned with a microfiber cloth with lukewarm water (adding a neutral soap solution if necessary). © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... -
Page 30: Dismantling And Disposal
The air handling unit can only be dismantled by qualified specialists. • Switch off the ClimaPac unit at the controller and the master switch. • Switch off power conducting cables to the unit and secure them against being switched on again. -
Page 31: Ec Declaration Of Conformity
8. EC declaration of conformity © STULZ Tecnivel – all rights reserved EN/11.2020 Technical data subject to modifications... - Page 32 From a single Source. Smart Solutions for your Installations Expertise Energy Flexibility Comprehensive Tested Quality service efficiency Adaptability support STULZ Tecnivel, S.L. C/ Carabaña s/n P.I. Ventorro del Cano 28925 Alcorcón Madrid - Spain +34 91 557 11 30 info@stulztecnivel.com www.stulztecnivel.com...
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