Table of Contents
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Introduction
This instruction manual is mainly to introduce the JMF series of malt crusher features,
main purpose and scope of use, safety precautions, the structure and work principle,
main performance and technical specifications, machine installation, lubrication,
inspection and operation and matters needing attention, the main component, structure
and adjustment, the grinding roller maintenance and disassembly and replacement,
troubleshooting methods, packaging and transportation, accessories and other details
using informal language and illustrations. It is necessary technical information for users
and servicemen, it can also be used for reference by management personnel related to
equipment.
In the instruction manual:
● Safety warning mark
the sign, pay attention to avoid possible injury, read the following information
carefully, and inform other operators.
●
Warning: if not avoided, potentially hazardous conditions may result in
death or serious injury.
●
Note: if not avoided, can lead to potentially dangerous situations with low or
moderate safety risk.
● Important: to illustrate some issues involved in the damage of the machine.
Note: some supplementary information.
The instruction manual is part of the machine; to ensure that you safely and correctly
install and operate the mill, please read the instructions carefully before installation and
keep the manual on hand for reference. If the machine is sold or transferred, the
instruction manual should be transferred to the new machine owner.
If there are any other problems while using the instruction manual, please call us at :
+86 531 61329851.
All data, pictures and technical data of the instruction manual are the latest prospectus
published when your machine was shipped. Because of the expansion of technological
progress and the intended use of the product, data provided by the instruction manual
are for reference only. If there's any change, it will be without notice.
indicates important safety information. When seeing
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Table of Contents
Related Manuals for MoreBeer JMF Series
Summary of Contents for MoreBeer JMF Series
- Page 1 Introduction This instruction manual is mainly to introduce the JMF series of malt crusher features, main purpose and scope of use, safety precautions, the structure and work principle, main performance and technical specifications, machine installation, lubrication, inspection and operation and matters needing attention, the main component, structure...
- Page 2 = Improvement mark, A,B..1.2 Important Information Use the JMF series of malt crusher only in accordance with the instruction manual, requirement to operate, and in accordance with the provisions of the plate mill to choose power. Users are not allowed to arbitrarily raise the spindle speed, otherwise the manufacturer will not be responsible for the damage.
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Page 3: Safety Precautions
(7) The machine has a fully enclosed structure, safe and beautiful. 1.4 Main Application and usable range JMF series of malt crusher, is the latest product that is designed and developed by Shandong Academy of Agricultural Machinery Science in the long-term basis of roller mill research, using advanced technology. - Page 4 ● Don't wear large or open clothes while operating the machine to avoid clothing getting caught in the moving parts. ● Operators should inspect the unit and the operating area to ensure safety before they start the mill. ● If the operator finds an abnormal circumstance, the operator should immediately stop to inspect, it is strictly prohibited to eliminate the fault while the machine is still connected to power.
- Page 5 ● This machine should only be repaired by qualified personnel. ● It is forbidden to lubricate, repair and adjust when the machine is running, ● Feet, hands and clothes should be kept at a distance from driven parts. Periodic inspection and adjustment ●...
- Page 6 Danger: Danger means if not avoided, will lead to death or serious injury. Warning: Warning means potential danger, if not avoided, will lead to death or serious injury. Attention: Attention means potential danger 2.2 safety sign and its post position Warning ●...
- Page 7 Safety sign 4 (working platform) Protective Glasses Required Do not move too close before moving parts stop fully in order to avoid injury. Safety sign 6 (both left and right, back of Safety sign 5 (protective cover) the machine) Warning: Don't move to the machine Warning: It is forbidden to open or take while in operation.
- Page 8 3. Main Structure and Working Principle 3.1 Main Structure The malt mill is mainly composed by 1. Feed hopper 2. Flow gap adjustment mechanism 3. Crushing chamber 4. Roller gap adjustment handwheels 5. Locknuts 6. Frame 7. Discharge hopper 8. Motor adjustment screw 9.
- Page 9 1. Feed hopper 2. Flow sheet adjustment mechanism 3. Crushing chamber 4. Roller gap adjustment handwheel 5. Locknut 6. Frame 7. Discharge hopper 8. Motor adjustment screw 9. Motor 10 Roller figure 1: Schematic diagram for machine and adjustment mechanism...
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Page 10: Main Technical Features
4. Main Technical Features 4.1 key performance indicators (see table 1) Data Model JMP-1A JMP-3A JMP-5A JMP-8A Outer Size 700 x 620 x 800 x 700 x 800 x 800 x 1150 x 700 x L x W x H (m) 1200 1600 1600... - Page 11 5.2 The lubrication of machine 1) The lubrication of rolling bearing block, (please check Table 3) Model Bearing Part Bearing Quantity Roller Bearing 1208 Roller Bearing 1208 Roller Bearing 1208 Roller Bearing 1311 Note: Unpack and wash regularly and smear enough lubricating grease. 2) The lubrication of other parts All the frictional parts should be lubricated by a little machine oil regularly 5.3 Inspection of the machine...
- Page 12 5.4 The operation of machine a. In order to ensure the raw material can't fall into the crushing cavity at will, you should close the gap of the feed hopper. b. Start the motor. c. Put the raw material into the feeding hopper. d.
- Page 13 b. There must not be any iron nails, metal blocks, hard rocks in the raw materials, the raw material must ensure clean. c. In order to prevent the rollers from quick wear, the roller should be separated by turning the hand wheel after finishing grinding. 6.
- Page 14 adjusting mechanism of the adjusting plate according to the size of the final products. Revolving the left and the right hand wheel while adjusting the flow control knob. Adjusting the interval between the mill roller, and the smaller interval is adjusted, the smaller size of final products you will get.
- Page 15 hoist the roller carefully before you change the roller, you should check whether there are damages or twists in the steel wire rope 7.2 The installation of the mill roller The installation steps are the exact opposite of the above disassembly steps. Before reassembly, you should clean the surface of the parts, lubricate the bearing and check the V-belt for damage, and ensure the roller rotates smoothly.
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Page 16: Common Malfunctions And Troubleshooting
8. Attention A. Closing force should not be too much, it should be light and even, so as not to damage the parts. B. Do not allow nails, metal, hard rock mixed with abrasives to enter the mill. C. It is strictly prohibited to idle the mill to the closed position thereby air grinding the rollers, the hopper should be ready with a small amount of material and the gate opened in a timely manner. -
Page 17: Packaging And Transportation
10. Packaging and Transportation 10.1 Packaging mill in transportation, handling and guarantee for complete and not damaged, through negotiation, material selection, proper methods of packaging. 10.2 Attachment Paper A) Product certification B) Product manual C) Packing list D) User submissions 10.3.
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