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KAPPLER AKMOC Instructions Manual

Pressure testing a gas tightgarment
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Instructions for Pressure
Testing A Gas Tight Garment
Test Kit:
AKMOC
RM 00847 Rev: 08-2021

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Summary of Contents for KAPPLER AKMOC

  • Page 1 Instructions for Pressure Testing A Gas Tight Garment Test Kit: AKMOC RM 00847 Rev: 08-2021...
  • Page 2 THIS INFORMATION PACKET MAY NOT BE REMOVED EXCEPT BY THE END USER Kappler, Inc. P.O. Box 490 115 Grimes Drive Guntersville, AL 35976 256-505-4005 Phone 800-600-4019 Toll free 256-505-4151 Fax info@kappler.com...

  • Page 3: Table Of Contents

    CONTENTS Safety Symbols used in this manual..............1 Helpful YouTube Videos available for your AKMOC use ......2 Self-Test Instructions ................6 ASTM and CE Testing Procedure ............9 Instructions for Locating Leaks ..............15 Pressure Test Kit Verification..............16 Items Needed for Pressure Test Kit Verification ...........

  • Page 4: Safety Symbols Used In This Manual

    Do Not Connect Power or Air Supply to this pressure test kit without fully reading and understanding the User Instructions. Kappler recommends using 100- 150 psi Grade D breathing air for testing as a minimum with 200 psi Maximum. Always use a source of clean and dry air to operate this pressure test kit.

  • Page 5: Helpfulyoutube Videos Available For Yourakmoc Use

    HELPFULYOUTUBE VIDEOS AVAILABLE FOR YOURAKMOC USE. PRESSURE TESTING A GAS TIGHT GARMENT USING THE AKMOC TEST KIT https://www.youtube.com/watch?v=Hv5k2srzdEw PRESSURE TEST KIT SELF-TEST https://www.youtube.com/watch?v=U89O5youy0o REPLACEMENT AND USE OF THE UNIVERSAL ADAPTER https://www.youtube.com/watch?v=MUMqckDIHGU REMOVAL AND REPLACEMENT OF THE EXHAUST VALVE BODY ON A FRONTLINE 500 https://www.youtube.com/watch?v=9khzKO_PVFw...
  • Page 7 IN SERIOUS INJURY OR DAMAGE TO THE TEST KIT. NOTICE During the assembly and testing of the Kappler AKMOC pressure test kit, several steps are taken to ensure the reliability and accuracy of the kit. The kit is subjected to a self-test to ensure the connections inside the kit are complete and leak free.
  • Page 8 200 psi is used, a pressure regulator must be installed in-line to prevent damage to the kit. Kappler strongly recommends the use of a clean air source to prevent contamination of the pressure test kit. If a clean and dry air source cannot be verified, an in-line air filter should be installed.
  • Page 9 Garment A. Pair of Valve Adapters (AKM003) B. Aspirator for Self-Test C. USB Drive D. PairofAirSupplyHoses with Quick Disconnect Fittings (AKM004) E. Power Cord Figure 1: Labeled Components F. Male Quick Disconnect Hose Fittings (D) G. Male Quick Disconnect Fitting for Aspirator (B) H.

  • Page 10: Self-Test Instructions

    Garment SELF-TEST INSTRUCTIONS Warning DO NOT CONNECT SUPPLIED AIR TO THE PRESSURE TEST KIT DURING THE “SELF-TEST”. RELEASE A N Y RESIDUAL PRESSURE BEFORE ATTACHING ASPIRATOR 1. Ensure there is no residual pressure in the test kit by using your finger to press the white inner tube of the Male Quick Disconnect Fitting (Part G) and releasing any stored air.
  • Page 11 Garment Figure 3: Set Up Page 6. Press the “TEST SELECTION” button on the startup page to proceed to Test Selection Page (Figure 4) Figure 4: Test Selection Page 7. Press the “SELF-TEST” button to go to the SELF-TEST PAGE. 8.
  • Page 12 USB drive. When the red button “Accessing USB Drive Do Not Remove” stops flashing, the USB drive can be removed. Kappler offers a data conversion program to access the data on the USB drive and allow conversion into an Excel spreadsheet for further use.

  • Page 13: Astm And Ce Testing Procedure

    Allow the kit to remain in the test area at least 30 minutes and perform the test again. If the result of the retest is high again, contact Kappler Customer Service at 1-800-600-4019 for a Return Goods Authorization (RGA) to return the test kit for inspection and repair.
  • Page 14 Connect to a clean and dry air source, preferably Grade D breathing air, to the test kit. Kappler recommends an inlet pressure of between 100-150 psi. Do not exceed 200 psi inlet pressure.
  • Page 15 Garment 10. On the test kit touch screen Test Selection Page (Figure 4), press the “ASTM TEST or CE (EUROPEAN) TEST, depending on the test needed. On the Test Page, press the “INPUT USER AND GARMENT INFORMATION” dialog box to reach the User and Garment Information Page (Figure 5).
  • Page 16 Garment Figure 5: User and Garment Information Page 15. When testing is complete, press the red “STOP” button and then the “COPY DATA TO USB” button to transfer the test data to the USB Drive. (Figure 6) Do not remove the USB Drive until the flashing red “Accessing USB Drive Do Not Remove”...
  • Page 17 Garment NOTICE The pressure testing data must be downloaded to the USB before the power is turned off to the pressure test kit or the stored data will be lost. 16. Disconnect the valve adapters (A) from the garment. 17. Fill out the inspection tag; see Figure 7 (A), which came attached to the bag with the results of the test and the user information.
  • Page 18 19. Fully unzip the garment to exhaust the air, fold the garment and return it to the bag as stated in garment User Manual. NOTICE Kappler recommends that all garments be stored with the zipper unzipped completely. 20. Using a pull tie, attach the inspection tag to the bag while binding...

  • Page 19: Instructions For Locating Leaks

    If more time is needed for inspection, press the “STOP” button and repeat steps 1 through 4 until leak is found. NOTICE All Kappler garments are designed for multi-use, single exposure and must be replaced when damaged or chemical contamination occurs.

  • Page 20: Pressure Test Kit Verification

    Garment PRESSURE TEST KIT VERIFICATION NOTICE Verification should not be performed near heating or cooling vents. Air can expand and/or contract, leading to incorrect readings. This test should be performed with a third party calibrated manometer. Warning WARNING: DO NOT REMOVE the testing unit from the outer case.

  • Page 21: Verification Procedure

    Garment VERIFICATION PROCEDURE Connect the calibrated test equipment to the male quick disconnect hose fittings (Part F). The recommended fitting is McMaster-Carr Item 5012K21. However, the fitting may vary based on the calibrated test equipment requirements. Remove any residual air from the kit by pressing the inner tube of the self-test male quick disconnect fitting for aspirator (Part G).

  • Page 22: Durachem® 500 Instructions For Using The Face Seal

    PRESSURETESTKAPPLERADAPTERITEM#AKM007 To pressure test a DuraChem® 500 garment, a device is needed to blank off the opening in the face seal. Kappler provides a face seal blank to use in conjunction with our AKMOC pressure test kit. The face seal blank connects to the pressure test kit hoses using the same quick disconnects as the exhaust valve adapters.

  • Page 23: Replacement Parts And Accessories

    Garment REPLACEMENT PARTS AND ACCESSORIES (Others items may be available upon request by contacting Kappler Customer Service) AKM003 Pair of Adapters for Pressure Test Kits AKM004 Pair of Air Supply Hoses with Quick Disconnect Fittings AKM007 Pressure Test Plug Plate for Face Gasket (for use with DuraChem®...

  • Page 24: Appendix A - Testing Procedure Screen Shots

    Garment Fittings with spring loaded locking mechanisms Quick which allows for fast connecting and Disconnect disconnecting of the hoses to the pressure test Fittings kit and adapters. A distortion in the hose preventing air from Kink flowing. The unit of measurement used when dealing with Inches small pressures.
  • Page 25 Garment Figure 10: Self-Test Page...

  • Page 26: Troubleshooting & Othertips

    Garment Figure 11: End of Test Output Display TROUBLESHOOTING & OTHERTIPS Unit does not have a connection for the airline  The connector for the airline is not supplied due to the large variety of styles Unit does not come on: Check electrical source ►...
  • Page 27 If the kit fails again, contact Kappler Customer Service (800-600-4019) for a Return Goods Authorization number. Note: If the kit does fail the second time, try a third time as we are dealing with a very small volume of air and pressure.
  • Page 28 Check to see if air has stopped flowing from the kit ► Repeat steps if needed ► If problem persists return kit to Kappler for repair ► Difficulty in pressing onscreen buttons This is most likely due to the screen not being calibrated. To calibrate the screen: Turn the unit on.
  • Page 29 Garment Press the on-screen button titled “Setting” on-screen. ► Press Select the “Adjust Touch Panel” icon. ► Follow the on screen instructions. ► Press “Press here to save and quit.” ► Press the “Main Menu” button at the bottom right of the ►...

  • Page 30: Frequently Asked Questions

    ► Press “Exit” at the lower right of the Main Menu. ► **For all other problems, have the test kit returned to Kappler with a full description of theproblem. FREQUENTLY ASKED QUESTIONS There is air flow where the supplied air connects to the unit. Is this a problem? No.
  • Page 31 How often should the unit be verified and/or calibrated? Kappler, Inc. leaves the verification and calibration scheduling up to the internal standards of the customer. It is recommended that the verification process be performed a minimum of once per year and calibration performed based on the verification.

  • Page 32: Usb Data Programinstructions

    DISCLAIMER The information contained in this software application is for general information purposes only. The information is provided by Kappler Inc. and while we endeavor to keep the information up to date and correct, we make no representations or warranties of any kind, express or implied,...
  • Page 33 Any reliance you place on such information is therefore strictly at your own risk. In no event will Kappler Inc. be liable for any loss or damage including without limitation to, indirect or consequential loss or damage, or any loss or damage whatsoever arising from loss of data or profits arising out of,or in connection with,the use ofthis software application.

  • Page 34: Installing The Pressure Test Kit Usb Data Program Application

    Garment INSTALLING THE PRESSURE TEST KIT USB DATA PROGRAM APPLICATION Download Pressure Test Kit USB Data Program from www.kappler.com/ filesin 32or 64 bit format dependingon yourcomputer’s specifications. Double Click Pressure Kext Kit Data Program Setup Click Next and follow prompts to install program.

  • Page 35: Using The Usb Data Program Application

    Garment USING THE USB DATA PROGRAM APPLICATION Click the USB Data Program shortcut. Click the USB Data Program shortcut (located on the Start, All Programs menu) Insert Supplied USB Drive from Test Kit into your computer and Open a test result by clicking File, Open Test Result. Opening a Test Result - Click File - Click Open Test Result...
  • Page 36 Garment Click “Computer”, “External drive”, and “Logs” folder. Selecting the test result folder Click Computer Click external drive Click the Logs folder Click OKbutton When your test results display, you can click on any column header to sort the data in ascending or descending order. Sorting the test results Click on any column header to sort the data in ascending or descending order.

  • Page 37: Exporting The Test Result Data

    Garment EXPORTING THE TEST RESULT DATA After opening a test result, displaying the result on screen, and sorting the results, export the test result by Clicking Data, Export To Excel. Exporting Test Results - Click Data - Click Export To Excel Type the filename to save the result as and Click Save.

  • Page 38: Exit And Close The Usb Data Program Application

    Garment EXIT AND CLOSE THE USB DATA PROGRAM APPLICATION 1. Click File,Exit. Exiting the USB Data Program application Click File Click Exit...

  • Page 39: Warranty Information

    The sole and exclusive remedy of the purchaser and all end users and the limit of liability of Kappler for any and all losses, injuries or damages, relating to Kappler-manufactured products, at Kappler’s option, shall be the refund of the purchase price or the replacement or repair of any product found to be defective within 90 days after the product is delivered.
  • Page 40 Garment fitness for a particular purpose. There are no warranties which extend beyond the description on the face hereof. The purchaser and all users are deemed to have accepted the terms of this Warranty, including its limitation of warranty and liability, which terms may not be varied by any verbal or writtenagreement.
  • Page 41 Garment This AKMOC Manual is for Pressure Testing Gas Tight Garments brought to you by Kappler®...

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