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Summary of Contents for Montanari MGV19
- Page 1 MANUALS INSTALLATION, USE AND MAINTENANCE GEARLESS MGV19 www.montanarigiulio.com...
- Page 2 You may check your supply, configure the inverter, download manuals, tech reports, certificates and much more. Search for Montanari Giulio App, available on Google Play and App store. SCAN THE QR TO DOWNLOAD SCAN THE QR TO DOWNLOAD...
- Page 3 We are proud to have you as a customer and user of the Montanari traction machines, and we are confident that we can work together for a long time. Thanks again for your choice.
- Page 4 REV. DATE DESCRIPTION EDITED BY VERIFIED BY APPROVED BY Technical Dept STEFANO BERTONI 04/11/2019 First Redaction Marketing Dept Alberto Mantovani (DTE) Technical Dept STEFANO BERTONI 24/03/2020 Update Marketing Dept Alberto Mantovani (DTE) Technical Dept STEFANO BERTONI 30/04/2020 Update Marketing Dept Alberto Mantovani (DTE) Technical Dept...
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Page 5: Table Of Contents
ENGLISH MGV19 CONTENTS GENERAL INFORMATION ..............7 1.1 Introduction .................... 7 1.2 Copyright ....................7 SAFETY ....................8 2.1 Intended use ..................8 2.2 User’s obligations ................... 8 2.3 Correct disposal ................... 9 2.4 Specific hazards ..................9 2.5 Legal References ..................9 IDENTIFICATION AND DATA .............. - Page 6 OPERATION ..................23 8.1 Connections ..................23 8.2 Additional components ................ 23 8.3 General operation information ............. 23 TROUBLESHOOTING, MAINTENANCE AND REPAIR ......23 9.1 General information ................23 9.2 Traction/return sheave ................24 9.3 Replacement of components ............... 24 9.4 Problems, causes and solutions ............24 9.5 Maintenance and repair ...............
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Page 7: General Information
1.2 Copyright All rights to these operating instructions belong to Montanari Giulio & C. S.r.l. The information in this manual may not be reproduced or used in an unauthor- ized manner or made available to third parties without prior approval. -
Page 8: Safety
SAFETY 2.1 Intended use The MGV19 gearless machine is supplied ready for safe and reliable use. Any modification by the user that may affect safety or reliability is prohibited; it is also prohibited to tamper with devices or functions designed to prevent acci- dental contact. -
Page 9: Correct Disposal
These plates must be kept clean and legible at all times. Missing plates must be replaced. • All spare parts can be obtained from Montanari Group. 2.3 Correct disposal Respect the environment and dispose of the product according to the regulations in force in the country of installation. -
Page 11: Dimensions
ENGLISH MGV19 3.2 Dimensions The technical drawing and the overall dimensions follow. Tab. 4 Traction Sheave (mm) Dimensions (mm) Model Ø D MGV19 Fig. 2 MGV19 Ø 97,5 97,5 82,5 82,5 www.montanarigiulio.com... -
Page 12: Transport And Storage
Montanari Giulio & C. Observe the symbols on the packaging to prevent dam- age to property or personal injury. Here are the meanings of the symbols that may appear on the packaging. -
Page 13: Storage
ENGLISH MGV19 Fig. 3 For lifting, anchor points (eye- bolts) are provided as shown in Fig. 3. Use only the specified eyebolts to handle the unit. 4.2 Storage The gearless machine must be stored in the position of use on a wooden base not subject to vibrations, in a covered and sheltered place. -
Page 14: Description
5.2 Main components The unit consists of the main groups as shown in Fig. 4 - 5 MGV19 is equipped with a PTC thermal probe inside the windings to protect against overheating (winding temperature up to 130°C) and with a thermo-con- tact for the activation of the fans. - Page 15 ENGLISH MGV19 MGV19 Motor cable outlet Cooling fan Brake detail Pulley Brake levers Brake guard Standard guards Fixing holes Brake electromagnet Movable surface/brake Encoder Fig. 5 www.montanarigiulio.com...
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Page 16: Brake
5.3 Brake The gearless machine is supplied with a brake that conforms to the standards indicated in paragraph 2.5. The brake system is pre-calibrated by the manufacturer and no further adjustment is required. The brake system operates as follows: • Not powered (electromagnet not powered): the brake disc is clamped by the movable surfaces (yellow arrows on Fig. -
Page 17: Installation Surface
ENGLISH MGV19 The air supply for cooling must not be prevented. 6.2 Installation surface The installation surface must be uniform and level. The levelling tolerance is 0.2 mm. The installation surface must be rigid and robust enough to withstand the forces involved. - Page 18 The static load changes depending on the roping direction. (Fig. 9): Load direction UPWARDS STATIC LOAD: 2000 kg LATERAL LATERAL STATIC LOAD: STATIC LOAD: 1.200 kg 1.200 kg DOWNWARDS STATIC LOAD: 2000 kg Fig. 9...
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Page 19: Electrical Installation - Connections
ENGLISH MGV19 6.4 Electrical installation - Connections The gearless machine is supplied with: • power cable for the power supply of the motor [1 - 2 - 3, Ground, SC], for the power supply of the cooling fan (230 Vac) [F7-F8] and of the PTC [T5-T6] (Fig. 10). - Page 20 Power supply Fig. 11 Brake Microswitch cable Blue Black Grey Coil power supply cable Blue Brown Below an example for setting the parallel connection of the brake coil. Standard mode: It is possible controlling only contactor 1 and leaving contactors 2 and 3 closed. (Fig.
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Page 21: Connection Of The Brake For Rescue System
ENGLISH MGV19 CONNECTION OF THE BRAKE FOR RESCUE SYSTEM The cable and release lever can be supplied on request. The kit is shown in Fig. 13. Fig. 13 Connection cable for brake levers for manual rescue system (3.5 m). Components for fixing the cable. -
Page 22: Connection Of The Cable To The Hand Release Lever
7.2 Connection of the cable to the hand release lever Fix the lever to the wall with Fig. 15 the bolts (not supplied). Connect the cable to the support as shown in Fig. 15. Insert the other end of the cable into the screw hole. -
Page 23: Operation
If third party additional components or options are installed, please refer to the information in the respective separate documentation provided. 8.3 General operation information When operating the MGV19 unit, be sure to check that the following situations do not occur: • Excessive operating temperature. -
Page 24: Traction/Return Sheave
Periodically, at least once a year, check the wear of the grooves in the traction sheave. In case of slipping ropes or excessive wear, contact Montanari Giulio & C. for replacement instructions, always indicating the serial number. 9.3 Replacement of components Instructions for the replacement of any component must be requested each time from the technical department specifying the serial number. -
Page 25: Maintenance And Repair
ENGLISH MGV19 9.5 Maintenance and repair 9.5.1 General indications The unit must only be used, maintained and repaired by authorized, properly trained and qualified personnel. Compliance with the inspection and maintenance intervals is part of the condi- tions for the validity of the warranty. -
Page 26: Spare Parts
10. SPARE PARTS 10.1 General information By keeping the main spare parts and wear parts in stock, the unit can always be used. 10.2 How to order spare parts The manufacturer guarantees only genuine spare parts and accessories sup- plied by him. Other parts not supplied by the manufacturer have not been tested or approved. -
Page 27: Compliance Declaration
Models concerned by the current declaration: MGX19 – MGV19 – MSG19M – MGS19L – MGV20M – MGV20L – MG200.3 – MGX21 – MGV25S – MGV25M – MGV25ML – MGV25L – MGV34 – MGV34S – MGV34M – MGV34ML – MGV34L –... - Page 28 MONTANARI GROUP HEADQUARTER Montanari Giulio & C. Srl Via Bulgaria 39 - 41122 - Modena - Italia Tel: +39 059 453611 - Fax: +39 059 315890 - info@montanarigiulio.com www.montanarigiulio.com...
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