Vicon RO-C Series User Manual
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Vicon RO-C Series User Manual

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User Manual
Item
Print date
Language
From machine number
Serial number
Reference number
RO - C
02-2013
03.2013
EN
1001
From VN205
VN70051077-2

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Summary of Contents for Vicon RO-C Series

  • Page 1 RO - C User Manual Item 02-2013 Print date 03.2013 Language From machine number 1001 Serial number From VN205 Reference number VN70051077-2...
  • Page 2 Machine identification In order to provide you with good service various details about your machine may sometimes be required. Please complete these details here in order to have them at hand when they are requested. Type of machine RO - C Serial number Options Address...

  • Page 3: Table Of Contents

    Table of contents Table of contents Preface ............Maintenance ..........123 Target group of this manual Maintenance intervals Meaning of symbols Oil and grease content Coupling shaft Safety ............Gear boxes For your safety Connectors Other guidelines Torques Warning stickers Checking the hydraulic system Safety requirements Check the settings of the dosing...
  • Page 4 Table of contents...

  • Page 5: Preface

    Preface Preface Target group of this This manual is intended for agrarians and others trained in working in the field of agriculture, people that are competent to operate these manual machine, as required by national legislation, and who have knowledge of assembly activities.

  • Page 6: Meaning Of Symbols

    Preface Meaning of symbols Various symbols are used to provide a clear understanding of the text.. These are explained below • A dot is placed before lists.  A triangle marks tasks you have to perform. → An arrow refers to a different place in the text. In addition, we use pictograms to help you easily find certain text sections.

  • Page 7: Safety

    Safety Safety For your safety In this chapter you will find general safety instructions. In every next chapter you will find more specific safety instructions not described here. Do not risk injury or death by ignoring good safety instructions. Many risks can happen when working with agricultural machines. Avoid accidents! Do not take risks! Be alert! Think safety! Work in safety! Disregard of the 'Safety instructions', inadequate maintenance, use of...

  • Page 8: Warning Stickers

    Safety Warning stickers Various warning stickers have been affixed to the machine for safety reasons. Do not remove them! Always follow the instructions supplied and be alert to possible dangers. Always keep the safety stickers and symbols clean and clearly legible. Replace safety decals that are missing, damaged or have become illegible.
  • Page 9 Safety Explanation for warning stickers Stop the engine and remove the keys from the ignition Switch the engine off as soon as you leave the tractor. Remove the key from the ignition to prevent the tractor from being started uninten- tionally while you are in the danger zone.
  • Page 10 Safety Never go underneath an elevated, unsecured machine The machine or parts of the machine could accidentally fall due to waning pressure, for instance. Always place the machine on proper supports if you have to work under the machine! Only lift the machine at the lifting points If a machine is being elevated, only attach it to the indicated lifting points.

  • Page 11: Safety Requirements

    Safety Safety requirements This part contains all the requirements, everything that is not permitted and requirements for each form of usage, maintenance and reparation of the machine. The chapters in the manual contain additional safety measures. Knowledge of the safety regulations forms the basis for safety and proper usage of the machine.
  • Page 12 Safety Authorisation Only to be used by an authorised person The machine may be used by authorised people only. A person is authorised if he/she: • received training as required by the national authorities, • has taken responsibility as described in →...
  • Page 13 Safety Workplace To be used and operated by 1 person The machine may only be operated by one person, from the tractor. Operating the machine from the tractor will keep you out of harm's way. Other people should not be in the direct vicinity of the machine and the tractor.
  • Page 14 Safety Put a fire extinguisher in place Carry a fire extinguisher at all times, especially when operating in dry crop materials. This should be a multi-purpose ABC rated extinguisher with a 5 kg capacity, approved by the appropriate authority. Mount this on the tractor and/or on the machine.
  • Page 15 Safety Calculate the axle load with The following is of importance with the loading machine to ensure safe tractor-mounted machines operation: • the maximum load of the machine, • the maximum axle load of the tractor, • weight distribution over the axles, •...
  • Page 16 Safety Required details The following details are necessary in order to calculate the minimum requirements and actual axle load, as well as the actual and maximum total weight. The details of the tractor should be given in the tractor manual. The details of the tyres should be supplied by the manufac- turer.
  • Page 17 Safety Calculations The calculations can be made with the values given in the above- mentioned chart. Actual total weight The actual total weight must not exceed the permitted total weight. The actual total weight (in kg) is calculated as follows: Actual total weight (kg) = A + D + E Actual front axle load The actual front axle load must not exceed the permitted maximum...
  • Page 18 Safety Ballast required in the rear The minimum load on the rear axle must be 45% of the basic weight of the tractor. With a machine mounted in the front power lift the minimum required ballast (in kg) in the power lift behind the tractor is calculated as follows: ( D x f ) - ( C + g ) + (0.45 x A x g ) Rear ballast required (kg) =...
  • Page 19 Safety Machine Check the condition of the machine before use Check the following before using the machine: • is the machine in a proper, functioning condition? • are all lights, safety and warning provisions correctly mounted and in good working condition? •...
  • Page 20 Safety Coupling shaft Use the correct coupling shaft Only use coupling shafts complying with the manufacturer’s specifi- cation for that specific use! In order to ensure protection of both man and machine exercise extreme caution when working at a coupling shaft other then described in this manual and/or on the instruction at the coupling shaft.
  • Page 21 Safety Only use after training The machine may not be operated before the user has been properly instructed by the dealer or an authorised representative of the manufacturer. Ensure that you are familiar with all systems and control machines and their functions prior to working with them! It will be too late for that once you are working! Careless usage could lead to injury and damage to the machine.
  • Page 22 Safety Transport Check the de coupling ropes of the quick coupling The de coupling ropes must never be tense and must provide sufficient freedom for movement, even with the power lift in the lowest position as it could otherwise accidentally disconnect the quick coupling.
  • Page 23 Safety PTO shaft rotates after disengaging After switching off the PTO shaft, the machine will continue running because of inertia. Keep a safe distance to the machine until the moving parts have come to a complete stop. Approaching the machine while it is rotating can cause serious or deadly injuries. Maintenance Always keep to the prescribed maintenance intervals Take the machine for inspection and maintenance at the intervals as...
  • Page 24 Safety Do not change the machine Do not modify the machine in any way. Unauthorised modifications may impair the function and/or safety and affect the life of the machine. Avoid contact with materials You should only come into contact with the materials when cleaning the machine.

  • Page 25: Getting Familiar With The Machine

    Getting familiar with the machine Getting familiar with the machine Applications of the This PTO shaft driven machine is suited for spreading granular fertiliser on the field and grazing land. machine It is attached • to the three-point power lift of the tractor (Cat. II), or •...
  • Page 26 Getting familiar with the machine Application rate The machine is equipped with two dosing knobs at the back, which Dosing plate Dosing knob service a dosing plate each, in order to provide accurate adjustment of dosing quantities. The dosing knob can be adjusted to six different levels for a reach from 0 - 90.
  • Page 27 Getting familiar with the machine Transverse distribution The spreading pattern is determined by the transverse distribution. This is done through the adjustable discharge point. There is a lever on both dosing units for adjusting the discharge point. This determines the point where the fertiliser granules come into touch with the vanes of the spreading disc.

  • Page 28: Spreading Pattern

    Getting familiar with the machine Spreading pattern Optimum distribution of the fertiliser with minimum impact on the environment can be achieved through the settings and tools described. Full field spreading The full field spreading pattern overlaps 100% A triangular spreading pattern that completely overlaps can be pattern expected with most fertiliser types with an average working width.
  • Page 29 Getting familiar with the machine One-sided boundary You can drive along the field edge with a half spreading pattern filled to 100% with the border spreading plate and one closed dosing unit. spreading with border You have to optimise the spreading pattern and thereby overcome spreading plate environmental pollution when adjusting the border spreading plate.
  • Page 30 Getting familiar with the machine Boundary track It is possible with the tramline cylinder (boundary track spreading) to spread right up to the edge from the first sprayer tramline. spreading with tramline The inclination angle is hydraulically controlled and does not need any cylinder further adjustment.

  • Page 31: Technical Specifications

    Getting familiar with the machine Technical specifica- tions TYPE RO-C 700 RO-C 900 RO-C 1400 General Content of the hopper (l) 1400 Filling level (cm) Filling width (cm) Hopper's width (cm) Weight (kg) Maximum load capacity (kg) 1400 1400 1400 Type of linkage pins Cat.
  • Page 32 Getting familiar with the machine Closed cabin Rear window opened Sound level Tractor at 540 rpm (dB) 70.4 75.7 Tractor + operating, empty spreader (dB) 71.4 81.0 Tractor + spreading spreader (Kali 60) (dB) 72.7 84.2 Miscellaneous Tractor power (kW) >40 Number of hydraulic control valves on the minimum 1...

  • Page 33: Before First Use

    Before first use Before first use Inspection of the The machine would generally be assembled and delivered ready-for- use by the dealer. The dealer is also responsible for providing instruc- supplied machine tions for use and maintenance. He/she must also ensure that the required documents are provided, such as: •...
  • Page 34 Before first use Tighten all bolts and nuts Check that all the nuts and bolts are well set. Check this again after one hour of use • after delivery and • after maintenance or repairs have been carried out. Never check holes to be lined up by inserting your fingers Use a pin.
  • Page 35 Before first use Vanes Two vane combinations, as illustrated in the diagram, must be used for different working widths. Working width (m) Vane combination 9-12 135-185 15-18 185-235 20-21 See spreading chart Vane position on the disc  Hook the small vanes in the first and third positions. See the illustration above.
  • Page 36 Before first use Hopper extension A hopper extension increases the load capacity of the spreading hopper. All edges consist of: • 2 long sides, • 2 short sides, • fixing material. → For the correct use of fastening materials, see the components manual and enclosed installation instructions.
  • Page 37 Before first use  Locate the cylinder above the plates on the frame bushing, with the Lock & pin Hose connection hose connection pointing inwards.  Slide the fork over the linkage pin plates.  Push the linkage pins with a mounted lock through the fork and linkage pin plates, and through the cylinder bracket and cylinder.
  • Page 38 Before first use topdressing set Mount the topdressing set on the two linkage pin plates:  Mount the topdressing set to the left of the linkage pin plates.  Push the pin with ring and lock through the plates on one side topdressing set ...
  • Page 39 Before first use Calibration container The calibration container is used to control the dosing setting of the machine. The calibration container must be mounted on the left spreading disc for the calibration test.  Remove the vanes.  Turn the nuts on the bolts on which the gearbox is mounted to the turning rod back 5 mm.

  • Page 40: Tractor Provisions

    Before first use Tractor provisions Working with the machine requires a tractor that at least meets the following requirements: • sufficient carrying and lifting capacity and engine power, → see paragraph »Technical specifications« on page 31, • correct type of properly adjustable power lift, •...

  • Page 41: Mounting The Coupling Shaft

    Before first use Hydraulic system of the The tractor must at least have a double acting valve to operate the machine without accessories. tractor This number can increase, depending on the accessories selected: Valves Required hydraulic control valves Function Single Double Standard spreader Spreader with accumulator set...
  • Page 42 Before first use Checking the Put the machine on a supporting beam before moving in between coupling shaft length the tractor and machine This will ensure that the machine cannot drop if the power lift should inadvertently be operated while you are between the tractor and machine.
  • Page 43 Before first use Put the machine on a supporting beam before moving in between the tractor and machine This will ensure that the machine cannot drop if the power lift should inadvertently be operated while you are between the tractor and machine.
  • Page 44 Before first use Setting the safety clutch There is a safety clutch on the machine side of the coupling shaft. This safety clutch protects the machine against overloading.  First check the setting of the pressure springs in the safety clutch. The spring length must be 26 mm.

  • Page 45: Connecting To The Tractor

    Connecting to the tractor Neutralise the controls Connecting to the tractor Control devices, e.g. ropes, hoses, etc. for remote actuation of devices such as cylinders, shall be guided and positioned in a way they never inadvertently release nor block desired movements/ actuations! Unintentional movements can lead to serious injury.
  • Page 46 Connecting to the tractor Check the coupling shaft Check the following points before the PTO shaft is attached. Has the coupling shaft: • no damage, including the protection sleeves? • are there sufficient lubricants as prescribed? • is the prescribed overlap of the coupling shaft halves and protection sleeves, both in transport and in operating position? •...

  • Page 47: Connecting The Machine

    Connecting to the tractor Connecting the machine The space between the spreader and the tractor is limited as far as possible in order to keep the centre of gravity as closely to the tractor as possible. This promotes stability and the road behaviour of the tractor.
  • Page 48 Connecting to the tractor Connecting the The coupling shaft provided is too long for most types of tractors The coupling shaft must be cut to the correct length before connecting coupling shaft it to the tractor. A coupling shaft that is too long could lead to serious damage to the machine and the tractor.
  • Page 49 Connecting to the tractor Connecting hydraulic Colour codes of the hydraulic connections Prevent interference and errors in the controls by marking the hoses connectors with colours and the oil direction on the machine and the tractor (+ and - or P and T or red and blue). Incorrect connection of the hydraulic hose could lead to the functions working the other way around (such as lifting instead of lowering).
  • Page 50 Connecting to the tractor electric plugs Connect electric plugs safely Connect the electric plugs and cables only after the machine has been attached. Place the electric plugs and cables in such a way that they would not get pinched or damaged. Only use the electric stream as intended.
  • Page 51 Connecting to the tractor Checking and setting the Always check the machine after connection and set it horizontally if required. machine  Lift the spreader until it is lifted from the ground or ramp.  Switch the tractor off, remove the key from the ignition and engage the parking brake of the tractor.

  • Page 52: To Be Done Before Spreading

    To be done before spreading To be done before spreading Find the correct Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material settings for the you may wish to spread while filling, adjusting and testing the spreader and set spreader.
  • Page 53 To be done before spreading Determine the type of fertiliser based on the shape and surface: TYPE Operation pattern Surface Granular rough roughly round, sometimes rough slightly angular, no sharp corners or edges smooth roughly round, not angular, no relatively smooth sharp corners or edges mineral angular, with sharp angles and...
  • Page 54 To be done before spreading Determining distribution The distribution is the ratio of granules with different diameters. A distribution meter comes with every spreader. This meter has 4 sections, with seven parts. The seven have different mesh width that divide the fertiliser granules, based on their diameters. ...
  • Page 55 To be done before spreading Determining specific The density is the specific weight (kg) of 1 litre of fertiliser and it is expressed as kg/litre or ton/m3. weight The following material is required to determine the density: • a measuring cup of minimum 1 litre with a correct scale division, •...
  • Page 56  The various marks are given at the top of the page. Select Vicon.  The Vicon page is on the left of the Vicon menu. Click on the Spreading Charts link.  The Links & Attachments menu is given on the right of this page.

  • Page 57: Setting The Spreader

    To be done before spreading Setting the Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material spreader you may wish to spread while filling, adjusting and testing the spreader.
  • Page 58 To be done before spreading  Set the correct rpm for the PTO shaft, → See paragraph »PTO shaft rpm« on page 71. After adjusting the spreader:  Do a calibration test to check the application rate, → see instructions in paragraph »Calibration test« on page 75. ...
  • Page 59 To be done before spreading The spreading chart from the example looks as follows: 00-20-80-00 0,98 Granular NPK 17 - 17 - 17 GRANDE PAROISSE (AZF) 18 mtr NPK 17 - 17 - 17 Product Manufacturer GRANDE PAROISSE (AZF) Granule size 00-20-80-00 Density 0,98 kg/ltr...

  • Page 60: Working Width

    To be done before spreading Working width The working width must be selected to set the spreader. This could for instance be the distance between the sprayer tramlines. Turn to the page in the spreading chart book that contains details about the selected working width for the fertiliser type with the most comparable features.
  • Page 61 To be done before spreading Indication The working width (X) is also a measure for the distance the spreader has to spread to the left, the right and to the back. → See also paragraph »Working method on the headland« on page 104.
  • Page 62 To be done before spreading Discharge point It is necessary to correctly set the discharge point in order to obtain a good spreading pattern and the correct working width. The point at Discharge positions which the granules or seeds come onto the spreading disc can be changed by setting the discharge point.

  • Page 63: Application Rate

    To be done before spreading Application rate The dosing setting can be seen in the column marked Dosing Setting in the spreading chart, which should be set to achieve the desired application rate at the desired driving speed. You have to set the Dosing setting icon dosing setting with both of the dosing knobs, whereby you can select at top of column...
  • Page 64 To be done before spreading Dosing settings for The spreading chart is calculated based on the working width and dosing settings. You will note that the dosing setting is often increased application rate not shown by 3 positions, after which the discharge point, the flowrate and the corresponding application rate is indicated with the varying driving speeds.
  • Page 65 To be done before spreading Dosing setting with a If your tractor does not drive at the speed as indicated on the different driving speed spreading chart with the PTO shaft rpm as indicated, the dosing and discharge point settings must be adjusted. ...
  • Page 66 To be done before spreading Fine application All three dosing openings normally open uniformly with the dosing setting you set. With a low application rate and/or a low driving speed Dosing openings the dosing openings are only opened a slight bit so that very little fertiliser would stream through the dosing openings of the spreader.
  • Page 67 To be done before spreading Dosing setting The dosing setting to be set can be: • Read from the relevant spreading chart if a lower application rate is to be used whereby the fine application kit is used and Fine Field settings application kit is indicated under the heading in the spreading chart: yes.
  • Page 68 To be done before spreading  Suppose you would want to spread slug pellets with the character- istics given in the spreading chart below: With a working width of 12 meters, a driving speed of 8 km/h and a selected application rate of 14 kg/ha. •...
  • Page 69 To be done before spreading  The following will be achieved with the fertiliser and spreading chart from the example (see the next page): The advised discharge point with a working width of 18 metres and a driving speed of 8 km/h, but with an application rate of 165 kg/ha is: L. Because the flow rate of 40 kg/min is below 50 kg/min., it is better to use fine application.
  • Page 70 To be done before spreading 00-20-80-00 0,98 Granular NPK 17 - 17 - 17 GRANDE PAROISSE (AZF) 18 mtr NPK 17 - 17 - 17 Product Manufacturer GRANDE PAROISSE (AZF) Granule size 00-20-80-00 Density 0,98 kg/ltr Shape Granular Field settings Spreader inclination 0°...

  • Page 71: Inclination

    To be done before spreading Inclination You will find recommendations for the angle of your spreader after the Angle spreader point under the Field settings point. The spreader is normally in the horizontal position. It may be necessary to adjust the spreader's angle with large working widths or with top dressing.

  • Page 72: Filling

    To be done before spreading Filling Avoid contact with the fertiliser and other material You could come into contact with materials when filling the machine. Always wear protective clothing, such as safety gloves, shoes and goggles. Read and adhere to the additional safety instructions and the of the material producer.
  • Page 73 To be done before spreading Most types of fertiliser attract water and can thereby form large NDICATION chunks. These chunks can block the spreader or distort the spreading pattern. • When working under moist conditions, use a hopper cover that closes well.
  • Page 74 To be done before spreading Do not exceed the maximum total weight of 1400 kg! → See also paragraph »Technical specifications« on page 31. The machine has not been constructed to carry the additional weight. Keep the axle load, load capacity of the wheels and the total weight of the tractor in mind, as well as the minimum axle load of the tractor.

  • Page 75: Calibration Test

    To be done before spreading Calibration test Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material you may wish to spread while filling, adjusting and testing the spreader. Wear protective clothing and gloves, read the safety instruc- tions provided by the supplier and follow their directions.
  • Page 76 To be done before spreading Performing a calibration The calibration test is normally performed on the left spreading disc. test  Switch the tractor off, remove the key from the ignition and engage the parking brake of the tractor.  Disconnect the right spreading disc by sliding the connector to the right.
  • Page 77 To be done before spreading If you set a high dosing setting or if you are using a small trough, open NDICATION the dosing unit for 30 seconds and multiply the weight of the collected fertiliser by 2 when weighing it. ...
  • Page 78 To be done before spreading Adjusting the dosing If the actual flowrate differs from the desired flowrate the dosing settings will have to be adjusted. The example below illustrates the setting steps for fine application.  The following will be achieved with the fertiliser and spreading chart from the example: →...
  • Page 79 To be done before spreading Adjusting the dosing If the actual flowrate differs from the desired flowrate the dosing settings will have to be adjusted. The example below illustrates the setting with fine steps for fine application. application  The following will be achieved with the fertiliser and spreading chart from the example: →...

  • Page 80: Check The Spreading Pattern (Tray Test)

    To be done before spreading Check the Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material spreading pattern you may wish to spread while filling, adjusting and testing the (tray test) spreader.
  • Page 81 To be done before spreading A tray test checks the distribution of the fertiliser as the spreader distributes it. The results of this test will indicate if you can improve the settings of the spreader, thereby improving the distribution of fertiliser and limiting loss.
  • Page 82 To be done before spreading Material required • measuring tape or ruler, • spirit level to set the troughs horizontal, • 7 troughs, • 7 graduated tubes, • 1 funnel, • notebook, pen and calculator, • this manual. General instructions ...
  • Page 83 To be done before spreading Test the left and right The left and right spreading discs must spread the same volumes of fertiliser to ensure good distribution. Check this every year! spreading patterns This test describes a working width of 18 meters. You are of course NDICATION free to run the test for a different working width.
  • Page 84 To be done before spreading  Place the grids in the troughs.  Place trough 1 in the middle of the tractor tracks.  Place the other troughs 3 meters to the right of the tractor tracks. Indication Position the troughs horizontally with a spirit level! ...
  • Page 85 To be done before spreading Full field spreading If the spreader is correctly set and the tramlines are set at the correct distance from each other you would achieve a good distribution of pattern test fertiliser over the land. This will only be achieved if the spreader spreads with the correct spreading pattern.
  • Page 86 To be done before spreading  Only stop spreading after you have driven at least one working width over the troughs (e.g. 18 or 21 meters). This is because the spreader distributes roughly even to the back, front and to the side. ...
  • Page 87 To be done before spreading Testing the spreading Always perform a calibration test first and determine the correct dosing setting before checking the spreading pattern. Changes to the pattern of the border dosing setting will also have an influence on the spreading pattern! spreading plate →...
  • Page 88 To be done before spreading  Place 1 trough on the land next to the fictive border ditch and 2 troughs next to each other in the fictive ditch.  Start the tractor and engage the PTO shaft. The correct PTO shaft rpm is the standard value of 540 rpm.
  • Page 89 To be done before spreading Review and adaptation Ditch side The maximum acceptable loss in the ditch is determined by environment standards (EN 13739-1). In order to comply with the standards the quantity of fertiliser in the 1st trough, standing in the imaginative ditch, must be a maximum of 10% of the quantity collected in the trough in the middle of the track (= 100%).
  • Page 90 To be done before spreading Testing the full field Reducing the PTO shaft rpm and closing the right spreading disc also have an influence on the spreading pattern on the left side of the spreading pattern with spreader. The full field spreading pattern should therefore be tested the border spreading when using the border spreading plate.
  • Page 91 To be done before spreading Adaptation If the difference is more than 25%:  Increase the PTO shaft rpm with 50 rpm.  Adjust the speed of the tractor so that you drive at the same speed as with the previous test or increase the application rate by 10%. ...
  • Page 92 To be done before spreading Testing the spreading When using the tramline cylinder the aim is to obtain maximum distribution to the border with minimum loss in the ditch. pattern with the tramline This is then why the tramline cylinder has to be tested. Do not perform cylinder this test next to the ditch, rather mark a line behind which the fictive ditch will be.
  • Page 93 To be done before spreading  Start the tractor, engage the PTO shaft and set it to 400 rpm. Select a gear that would ensure that you drive at the same speed as with the normal PTO shaft, or reduce the application rate proportionally with the driving speed.
  • Page 94 To be done before spreading Review and adaptation The maximum acceptable loss in the ditch is determined by environment standards (EN 13739-1). In order to comply with the standards the quantity of fertiliser in the 1st trough, standing in the imaginative ditch, must be a maximum of 10% of the quantity collected in the trough in the middle of the track (= 100%).

  • Page 95: Driving On The Road

    Driving on the road Driving on the road Before taking the Observe the permissible and safe height with regard to • prescribed maximum height for vehicles in the road traffic road regulations; • high-voltage cables or other cables over the road; •...

  • Page 96: Preparing The Machine To Be Transported

    Driving on the road Preparing the  Mount lighting and warning signs, if applicable.  Check all folding parts and their locking devices. machine to be • hopper cover, transported • border spreading plate.  Set all parts of the machine and the tractor, especially the PTO shaft, the hydraulics, the wheels and the electric system, to transport mode.

  • Page 97: Use In The Field

    Use in the field Friction between moving parts: Use in the field Be careful of moving parts making contact with each other while working. You could accidentally touch control levers and cause the machine to move. Only start working once all machine parts have stopped and the control lever have been secured.

  • Page 98: Adjusting The Machine

    Use in the field Work with a closed cabin Fertiliser dust can blow indoors through open windows, doors or other openings. Moreover, the sound level is higher in an open cabin. It is therefore recommended to always work with a closed cabin with active carbon filters in the air inlets.
  • Page 99 Use in the field Height correction with top dressing If the required height of 75 cm above the crop is not possible with your power lift • the topdressing set (accessory) and/or → See paragraph »Connecting the machine« on page 47. •...
  • Page 100 Use in the field Last setting check A check list is given below, as well as in the jacket of the spreading chart. Do this last check to ensure good spreading results. Are you working with the correct settings from the correct spreading chart, based on: •...

  • Page 101: Set Tramlines

    Use in the field Set tramlines Prevent driving mistakes It is important that the spreading patterns overlap well to ensure good distribution. A difference in the overlapping is less vital with average working widths, using a triangular spreading pattern. Differences in the spreading pattern would easily be noticed with a trapezium pattern on large working widths, however.
  • Page 102 Use in the field Using the border spreading During one-sided boundary spreading with border spreading plate, plate with tramlines you drive along the outermost work area on the field edge and control the fertiliser granule stream by means of the border spreading plate (accessory).

  • Page 103: Spreading

    Use in the field Using the tramline cylinder Drive half the working width from the border (1/2 X meters) when with tramlines doing boundary track spreading with tramline cylinder (optional extra).  Set the first way at half the working width (1/2 X meter) from the field edge (in the first sprayer tramline).
  • Page 104 Use in the field You will find the correct working method and corresponding distances on the headland in → the next paragraph »Working method on the headland« and paragraph »Set tramlines« from page 101.  Drive to the next tramline and re-open the dosing units at the right time, as displayed in the next paragraph »Working method on the headland«.
  • Page 105 Use in the field Spreading headland when using  Stop spreading by closing the dosing units of the machine when the tramline cylinder you are half the working width from the end of the land.  Let the spreading discs turns and do not switch off the PTO shaft. ...
  • Page 106 Use in the field Spreading headland when  Drive as closely as possible to the end of the property and stop using the border spreading spreading by closing the dosing units before you turn. plate  Let the spreading discs turns and do not switch off the PTO shaft. ...
  • Page 107 Use in the field Over and underdosing Depending on soil or crop composition, it is preferable to spread more or less fertiliser locally. This could for instance be where experience has shown that certain parts of the field need more or less fertiliser than others.

  • Page 108: Border Spreading

    Use in the field Border spreading Spreading fertiliser up to the border of the property requires concentration. On the one hand you want to achieve maximum cover to the field edge to ensure a good crop, while on the other hand you want to minimise the loss over the field edge.
  • Page 109 Use in the field The maximum acceptable loss over the parcel border is determined by environment standards (EN 13739-1). In order to comply with the standard the quantity of fertiliser spread beyond the parcel border must be a maximum of 10% of the quantity distributed in the centre behind the spreader (= 100%).
  • Page 110 Use in the field Driving pattern Two different driving patterns can be used, depending on the situation on your land. Only drive counter-clockwise (to the left) when using the border NDICATION spreading plate. Working from the sprayer tramlines (situation A): ...
  • Page 111 Use in the field Border spreading with the tramline cylinder Operation Drive half the working width from the border (1/2 X metres) when doing boundary track spreading with tramline cylinder (optional). The working width on the side of the field edge can be adjusted by tramline cylinder changing the tramline cylinder and/or by changing the rpm of the PTO shaft.
  • Page 112 Use in the field Working method  Run the relevant hydraulic control valve for a few seconds to activate the tramline cylinder.  Do not change the settings of the spreader. → See paragraph »Setting the spreader« on page 57. ...
  • Page 113 Use in the field Driving pattern When using the tramline cylinder, drive in the first sprayer tramline or half the working width (1/2 X meter) from the field edge. Only drive counter-clockwise (to the left) when using the tramline NDICATION cylinder.

  • Page 114: Failure And Stoppage

    Use in the field Failure and Be careful that nothing gets jammed It is also easy to get injured while working with the spreader. stoppage Work safely with the machine: • releasing the pressure from the hydraulic system, • switch the tractor off and remove the key from the ignition, •...
  • Page 115 Use in the field Most types of fertiliser attract water and can thereby form large NDICATION chunks. These chunks can block the spreader or distort the spreading pattern. • When working under moist conditions, use a hopper cover that closes well. •...
  • Page 116 Use in the field  Examine the spreading discs and the discharge opening to see what the cause of the failure/stoppage is.  Adapt the discharge point as needed for easier access.  If you still cannot see the cause, carefully remove the vanes to see better into the discharge opening of the discharge bushing.
  • Page 117 Use in the field stoppage If you have not found any damage, the failure is probably due to stoppage from an encrusted layer of fertiliser.  Try to reduce the size of the lump or encrusted layer with an object such as a stick, screwdriver or vane.

  • Page 118: Storing The Machine

    Storing the machine Avoid contact with the fertiliser and other material Storing the machine It is easy to come into contact with the materials when putting away the machine. Always wear protective clothing, such as safety gloves, shoes and goggles. Read and adhere to the additional safety instruc- tions and the of the material producer.

  • Page 119: Cleaning

    Storing the machine Cleaning If the machine is being put away for a short or longer period of time it is recommended that you lubricate and clean it first. If it is lubricated first you will prevent dirt, fertiliser and water from entering the bearings.

  • Page 120: Disconnecting The Machine

    Storing the machine Disconnecting the Disconnect safely You may only disconnect the machine when: machine • all parts are in a safe condition, • your immediate surroundings are safe, • the hopper is empty. Work carefully: • check the environment (children!) and ensure that nobody is in the vicinity of the tractor or the machine.
  • Page 121 Storing the machine If you cannot lower the power lift far enough to release the catch hooks, we advise you to place the spreader on a firm, stable ramp, for example a pawl.  Drive the tractor about 200 mm forward (maximum distance depends on the range of the coupling shaft;...
  • Page 122 Storing the machine Preparation for winter At the end of the season the machine must be prepared for winter storage. storage If the machine is being put away for a short or longer period of time it is recommended that you lubricate and clean it first. If it is lubricated first you will prevent dirt, fertiliser and water from entering the bearings.

  • Page 123: Maintenance

    Maintenance Repair damage safely and without delay Maintenance Repair the machine safely before you continue with work: • place the tractor and machine on a firm, straight surface, • switching off the PTO shaft, • releasing the pressure from the hydraulic system, •...
  • Page 124 Maintenance Accessories and parts must be correctly mounted Assemble accessories and parts according to specifications and attach them only for their designated purpose; ensure that it is locked correctly. Accessories and parts not mounted properly could lead to personal injury and damage to the crop and machine. Tighten all bolts and nuts Check that all the nuts and bolts are well set.

  • Page 125: Maintenance Intervals

    Maintenance Maintenance intervals Inspection • • »Checking bolts and nuts« • • »Checking the hydraulic system« • Condition of the agitator and the agitator axle • Condition of the vanes • • »Check the settings of the dosing mechanism« • •...

  • Page 126: Oil And Grease Content

    Maintenance Oil and grease Never use more oil or grease than prescribed A too high oil level may result in an overheated machine and damaged content seals. Waste storage and disposal Waste from performing maintenance on the machine could be contaminated with fertiliser, oil and grease.
  • Page 127 Maintenance Cylinder dosing system The hydraulic cylinders on both dosing units have 1 grease nipple each.  Inject grease into the nipples on both hydraulic cylinders. Grease nipple...

  • Page 128: Gear Boxes

    Maintenance Gear boxes The gear boxes under the spreading discs and the central gear box contain grease. The gear boxes are in principle maintenance free. The grease only needs to be replaced if you opened the gear boxes for any reason whatsoever.

  • Page 129: Torques

    Maintenance Torques Guidelines for torques (in Nm) for self-locking nuts, hexagon bolts and nuts. Torques Quality 10.9 12.9 Friction* 0.10 0.13 0.10 0.13 0.10 0.13 0.10 0.13 Thread 1020 1000 1180 * The friction coefficient of 0.10 applies to oiled sheets, cast iron, hardened surfaces, greased threads, etc.

  • Page 130: Checking The Hydraulic System

    Maintenance Checking the Hydraulic oil is under high pressure Never try to stop a leak with your fingers. Never try to locate a hydraulic system hydraulic leak or try to contain it by hand! When inspecting always use appropriate aid (e.g. a piece of wood or sheet metal) and wear safety goggles, safety gloves and gloves! High pressure fluid easily penetrates skin and clothes, causing severe injuries.
  • Page 131 Maintenance Inspection criteria It is not permitted to carry out repairs on hydraulic hoses! Replace hoses if the following is detected during inspection: • damage to the exterior up to the armouring (such as abrasion marks, cuts and tears), • the exterior becoming brittle (tears in the hose), •...

  • Page 132: Check The Settings Of The Dosing Mechanism

    Maintenance Check the settings Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material of the dosing you may wish to spread while filling, adjusting and testing the mechanism spreader.
  • Page 133 Maintenance Set the position of the The dosing mechanism must be mounted exactly in the middle above the spreading discs. The agitator axle must turn freely from the seal dosing mechanism ring. agitator  Open the sieves and lock them. ...
  • Page 134 Maintenance Set the height of the The distance between the discharge bushing and the spreading disc should be 1.0 – 1.3 mm. discharge bushings If the distance is too great, the fertiliser does not flow through the discharge point opening onto the spreading disc but onto a random point below the discharge bushing.
  • Page 135 Maintenance Adjust dosing plates It is necessary to set the dosing baffles to the correct positions to each other to ensure a correct dosing setting. If the dosing openings do not (hydraulically operated) close well you will loose unnecessary fertiliser and the application rate will be higher than intended with a specific dosing setting.
  • Page 136 Maintenance Adjust dosing plates It is necessary to set the dosing baffles to the correct positions to each other to ensure a correct dosing setting. If the dosing openings do not (mechanically operated) close well you will loose unnecessary fertiliser and the application rate will be higher than intended with a specific dosing setting.

  • Page 137: Check The Setting Mechanism Of The Discharge Point

    Maintenance Check the setting Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material mechanism of the you may wish to spread while filling, adjusting and testing the discharge point spreader.
  • Page 138 Maintenance  Perform the check on the other side as well.  Finally, check the position of the dosing mechanism, the height of the discharge bushing and the position of the dosing baffle as described in → paragraph »Check the settings of the dosing mechanism« on page 132.
  • Page 139 Maintenance Mechanical Discharge bushing 109 mm Rope Position “V”...

  • Page 140: Replacing Agitator Axle Seal

    Maintenance Replacing agitator Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material axle seal you may wish to spread while filling, adjusting and testing the spreader. Wear protective clothing and safety gloves, read the safety agitator axle instructions provided by the supplier and follow their directions.
  • Page 141 Maintenance  Put hand through a dosing opening and support the fertiliser bearing ring so that it will not drop.  Remove the 3 fastening bolts from the seal rings.  Remove the metal seal rings.  Replace the fertiliser seal. ...

  • Page 142: Accessories

    Accessories Accessories General The following accessories for your machine are available to adapt it to your tractor and/or are working conditions. All of the responsibilities of the manufacturer lapse and the guarantee becomes null and void if non-genuine parts are used. tramline cylinder The tramline cylinder is a simple solution to obtain reasonable border spreading.
  • Page 143 Accessories Calibration container A calibration test is essential to obtain accurate settings for the application rate. The calibration container is an indispensable tool for this. → See paragraph »Calibration test« on page 75. Topdressing set The topdressing set enables the spreader to lift higher. This provides the correct distance between the spreading disc and the crop with over-fertlilising.
  • Page 144 Accessories Trailer There is a trailer available with various wheel sizes for spreaders that can hold large volumes behind a small tractor. Keep an increase in loading height of approximately 65 cm in mind. → See account »Technical specifications« on page 31. Drain kit A drain kit is available for emptying the hopper quickly.
  • Page 145 Accessories Hose set for one-sided This set is sufficient for tractors with enough double action valves to keep the left or right dosing units closed. closure of the dosing units → See paragraph »Hydraulic system of the tractor« on page 41. Lights If you are transporting on a public road there are lights available in order to comply with legal requirements.

  • Page 146: Troubleshooting

    Troubleshooting Troubleshooting Trouble-shooting table Problem Possible cause Solution Set the dosing setting as per the instruc- Dosing setting incorrectly set tions Dosing setting not checked with a Do a calibration test calibration test Dosing setting from the left and right Check the dosing setting of the spreading spreading discs are not the same discs...
  • Page 147 Troubleshooting Problem Possible cause Solution Average quality fertiliser. 80% of the Determine the distribution and spread granules with a diameter between 2.0 - with small working widths if possible 4.75 mm Blend of fertiliser types used. A blend can Check the type, pattern and distribution. become unmixed again or types of Spread with smaller working widths as far fertiliser could contain varying spreading...
  • Page 148 Troubleshooting Problem Possible cause Solution Attend to the problem to prevent damage Shut down the PTO shaft immediately! Great imbalance in the spreading discs Check the vanes and spreading discs Powerful vibrations Bent agitator axle or damaged agitator Replace the agitator axle or the agitator perceptible PTO shaft working angle out of working Limit the working angle to a maximum of...

  • Page 149: Falling Into Disuse

    Falling into disuse When the lifespan of the machine has finished, its separate parts must Falling into disuse be properly disposed of. Keep local legislation in mind with this! Metal parts You must deliver all metal parts to a metal recycling company. Plastic parts All plastic parts can be disposed of as unwanted garbage.

  • Page 150: Liability

    Liability Liability Liability Without prejudice to the other stipulations of these General Conditions and the stipulations of the act on product responsibility, the seller is only responsible for damage caused by culpable breach of contract and by unlawful actions in the framework of the regulations below: 1.

  • Page 151: Complaints

    Liability Complaints The following stipulations apply, along with national legislation: • The buyer must check the equipment, accessories and spare parts upon delivery for transport damage and completeness. Any possible shortcomings must be reported without delay. • The seller will only consider complaints if the buyer reports that in writing within fourteen days after delivery by the seller.
  • Page 152 EC declaration of conformity EC declaration of conformity In accordance with EU Directive 2006/42/EC Kverneland Group Nieuw-Vennep BV Hoofdweg 1278 NL-2153 LR Nieuw-Vennep The Netherlands declare fully under own responsibility that the product RO-C and accessories Serial number: from VN205 to which this declaration relates, conforms to the relevant basic safety Type plate and health requirements of EU Directive 2006/42/EC.
  • Page 153 Notes Notes...
  • Page 154 Index Index spreading pattern Spreading the headland Accessories Test the spreading pattern Accumulator set tramlines border spreading plate boundary track spreading Calibration container headland hopper cover spreading pattern Hopper extensions tramline cylinder hydraulic stop valve set lights one-sided closing of the dosing topdressing set calculating the axle load Trailer...
  • Page 155 Index adjusting safety Discharge point filling adjusting loading height inspection working method Disconnect fine application Winter storage setting the spreader distribution front power lift Dosing Full field spreading pattern Deviating application rates testing different driving speed testing dosing baffle adjusting gearboxes dosing mechanism Grease type...
  • Page 156 Index pictograms, power lift machine connecting adjusting profiled tubes applications PTO shaft rpm Clean adjusting connecting coupling shaft Disconnect field adjustments replace filling agitator axle seal inspection Preparing for transport product life safety safety safety decals axle load Maintenance coupling shaft bolts and nuts fertiliser Connectors...
  • Page 157 Index Spreading pattern left and right Mounting instructions Spreading the headland spreading pattern stoppage trouble shooting causes Troubleshooting table working method type of fertiliser storage blend Winter storage crystalline granular mineral prills technical specifications type plate testing Full field spreading pattern full field spreading patternline border spreading plate spreading pattern...

This manual is also suitable for:

Ro-c 700Ro-c 900Ro-c 1400

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