AUSA D 201 RH Operator's Manual
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AUSA D 201 RH Operator's Manual

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D 201 RH
D 201 RHS
D 201 RHG
D 201 RHGS
OPERATOR'S
MANUAL
ENGLISH
Original Manual

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  • Page 1 D 201 RH D 201 RHS D 201 RHG D 201 RHGS OPERATOR’S MANUAL ENGLISH Original Manual...
  • Page 3 D 201 RH D 201 RHS D 201 RHG D 201 RHGS Original Manual Above chassis number 62439...
  • Page 5 We recommend you read and study the Operator Manual before using the dumper; this is to instruct all individuals who may come into contact with the dumper, especially the operator. The contents of the Manual will help you to get to know your AUSA dumper, including: everything concerning start-up, driving method, maintenance, preservation, the uses for which it is designed and the safety instructions that should be kept in mind.

  • Page 6: Table Of Contents

    D201RH / RHS / RHG / RHGS Table of Contents Dumper use and Inappropriate use ................ Dumper Identification ....................Technical Specifications ..................Technical data ......................Plates and stickers ....................Special Safety Messages ..................Dumper main components Identification ..............Instrument Panel ..................... Fuel ..........................

  • Page 7: Dumper Use And Inappropriate Use

    D201RH / RHS / RHG / RHGS Dumper use and  The D 201 RH, RHS, RHG and RHGS dumpers have been designed and made to transport loose materials (mortar, concrete, sand, gravel as well as rubble and demolition Inappropriate use material) over rough terrain.

  • Page 8: Dumper Identification

    D201RH / RHS / RHG / RHGS Dumper  Important! When contacting AUSA or their dealers with respect to your dumper, you should give the following details: Model, date of purchase, chassis number and Identification engine number. This data is shown on the identification plate.

  • Page 9: Technical Specifications

    D201RH / RHS / RHG / RHGS Technical Specifications Dimensions chart (in)  D 201 RH / S D 201 RHG / S 5ft 13in 5ft 05in 4ft 74in 4ft 74in 5ft 22in / 5ft 74in 5ft 22in / 5ft 74in...
  • Page 10 D201RH / RHS / RHG / RHGS Technical Specifications Dimensions chart (mm)  D 201 RH / S D 201 RHG / S 1565 1540 1445 1445 1590 / 1750 1590 / 1750 1195 1195 2580 2580 1640 1640 3020...

  • Page 11: Technical Data

     “ORBITROL ” hydraulic system. Drive is in the rear axle, through a double-act cylinder. Minimum external turning radius  D 201 RH, RHS, RHG, RHGS: 4190 mm./ 13 ft 8,96 in. Maximum speed  20 Km/h / 12 mph Gradient negotiable ...
  • Page 12 D 201 RH: 3600 Kg. / 7936,64 lbs. D 201 RHS: 3800 Kg. / 8377,56 lbs. D 201 RHG: 3850 Kg. / 8487,79 lbs. D 201 RHGS: 4050 Kg. / 8928,72 lbs. Load capacity  D 201 RH, RHS, RHG, RHGS: 2000Kg / 4409,24 lbs.
  • Page 13 D201RH / RHS / RHG / RHGS Technical data Bucket  Bucket capacities D 201 RH, RHS D 201 RHG, RHGS Water 700 l. / 184,92 US Gal. 650 l. / 171,71 US Gal. Levelled 960 l. / 253,60 US Gal.

  • Page 14: Plates And Stickers

    D201RH / RHS / RHG / RHGS Plates and stickers 1- Axle lubrication specifications 2- Main functions of the joystick model RH 3- Main functions of the joystick model RHS 4- Main functions of the joystick model RHG 5- Main functions of the joystick model RHGS 6- Engine lubrication 7- Warning sign for engine cooling fan 8- Lifting point...
  • Page 15 D201RH / RHS / RHG / RHGS Plates and stickers 16- COMPEN system 17- Constructor identification 18- Pressure indication for the Tires 19- Reminder that it is prohibited to carry passengers in a dumper without a specific seat 20- Warning against using high pressure washing 21- Authorized use of the machine 22- Sign warning that use of seatbelt is obligatory 23- The use of protective earmuffs is obligatory...

  • Page 16: Special Safety Messages

    D201RH / RHS / RHG / RHGS Special General comments Safety AUSA manufactures its dumpers in accordance with the intrinsic protection  requirements, as established by current legislation in the countries of the European Messages Economic Community, regarding the dangers of any nature which may put health or life at risk, whenever the machinery is in use and maintained in accordance with these guidelines.
  • Page 17 D201RH / RHS / RHG / RHGS Special Stability  Do not carry unstable or loose loads, or loads which are oversized with respect to the Safety dumper (fig. 1). When the bucket is being lifted, ensure that the dumper is on stable ground and that it Messages is as flat as possible.
  • Page 18 D201RH / RHS / RHG / RHGS Special Pedestrians in the surrounding area  It is forbidden to carry persons on the dumper (fig. 1). Safety No-one is permitted to remain or cross below the bucket when this is raised, laden or unladen.
  • Page 19 D201RH / RHS / RHG / RHGS Special Order and cleanliness  Carrying out a series of checks before starting the dumper and keeping the operator cab Safety clean help to make the work safer. To do so, follow the GENERAL MAINTENANCE AND LUBRICATION CHART given Messages in this Manual strictly, and keep the operator position clean and free of earth, gravel, mud, oil or other objects which may cause falls.
  • Page 20 D201RH / RHS / RHG / RHGS Special General comments about driving the dumper Safety Dumper starting basics  Fill up the tank with fuel while the engine is switched off and do not smoke while doing Messages so. Follow the instructions given in the section Fuel. Do not start the dumper, or activate the controls if you are not seated in the operator position.
  • Page 21 D201RH / RHS / RHG / RHGS Special Driving on gradients  Special care should be taken when driving on gradients: move slowly, avoid placing Safety the machine across the gradient and do not work on gradients steeper than those recommended.

  • Page 22: Dumper Main Components Identification

    D201RH / RHS / RHG / RHGS Dumper main Dumper: general points  The terms right, left, forwards and backwards used in this Manual are defined viewed components from the driver’s seat, facing forwards. Identification Description of parts  Park brake Joystick Protection arch Rotating beacon...
  • Page 23 D201RH / RHS / RHG / RHGS Dumper main Pedals (fig. 1)  Service brake. components - Acts on the front axle using a cable. Throttle pedal. Identification - Acts on the engine by a cable. Park brake.  The park brake (fig. 2) is operated using the lever (c) located on the right hand side of the operator position.
  • Page 24 D201RH / RHS / RHG / RHGS Dumper main Speed control  The second gear (fast gear) is activated / deactivated using the red push-button (e) components located on the left hand side of the joystick (fig. 1). When the second gear is activated, a corresponding indicator light is lit on the instrument panel.
  • Page 25 D201RH / RHS / RHG / RHGS Dumper main RHS Model Tipping the bucket components Holding in the button (1) and pushing the joystick forward tips the bucket for unloading. Holding in the button (1) and pulling back lowers the bucket into rest position (fig. 1). Identification Operation of the self-loading shovel Pushing the joystick forwards lowers the shovel arms and pulling back raises them.

  • Page 26: Instrument Panel

    D201RH / RHS / RHG / RHGS Instrument Panel Instrument Panel A B C D F E H G Coolant temperature indicator Air filter warning light C- High beam indicator light () D- Engine oil pressure warning light Preheating warning light Fast gear indicator G- Battery charge warning light H- Fuel reserve warning light...
  • Page 27 D201RH / RHS / RHG / RHGS Instrument Panel Starting switch (fig. 1).  To start the engine, see the section STARTING in this Manual. A- In this position the ignition and the engine are switch off. B- Ignition on. The engine preheating system and the indicator on the instrument panel are activated for some seconds.
  • Page 28 D201RH / RHS / RHG / RHGS Instrument Panel Hourmeter counter (fig. 1).  The hourmeter (r) records the total operating time of the engine and enables control of the service intervals. (See the section PERIODIC MAINTENANCE OPERATIONS and table of LIQUIDS AND LUBRICANTS).

  • Page 29: Fuel

    Fuel Handling  - Only use the fuel type authorized by AUSA. Do not use fuel mixed with oil, other fuels or unsuitable additives. - The correct fuel for the dumper is automobile diesel. For further details regarding fuel type and required specifications see the section LIQUIDS AND LUBRICANTS.
  • Page 30 D201RH / RHS / RHG / RHGS Fuel Note: If the fuel pump is equipped with a dumper earth connection, connect this to an uninsulated metal component of the dumper. - Lift the engine cover and lock using the hinge lock (See the section MAINTENANCE ACCESS).

  • Page 31: Dumper Operation

    D201RH / RHS / RHG / RHGS Dumper Operation Entering and leaving the operator cab  Do not hold or pull the steering wheel to enter the driver cab, use the handles provided on the structure. Always place one foot on the tread of the sill to prevent slipping when getting in and out (fig.
  • Page 32 D201RH / RHS / RHG / RHGS Dumper Operation - Insert the key into the ignition switch (fig. 1) and rotate to the IGNITION position (B). Wait a few moments until the engine preheating indicator goes out. - Press the throttle pedal 1/4 of the stroke and turn the key to position (C) to start the engine.
  • Page 33 D201RH / RHS / RHG / RHGS Dumper Operation Changes to the dumper/load relation  The dumper/load relation is modified by changes in: - Attachable tools. - Load height. - Changes in the ground surface over which the dumper moves. - Compaction and/or stability of the ground.
  • Page 34 • Loose stitching. - Start the engine and drive gently several meters; press the brake pedal to ensure that the braking system operates correctly. WARNING Correct any problems before using the dumper. Where necessary, refer the problem to an authorized AUSA dealer...

  • Page 35: Special Procedures

    The radiator may be extremely hot. Use gloves before touching the radiator. - Allow the engine to cool-down. Check the level of coolant and top up if necessary. - If the engine continues overheating, refer the problem to an authorized AUSA dealer as soon as possible.
  • Page 36 DO NOT START THE ENGINE. The immersion of the dumper may cause serious damage to the engine if the starting procedure is not followed correctly. - Arrange for an authorized AUSA dealer to carefully inspect the supply system as shown in the GENERAL MAINTENANCE AND LUBRICATION CHART.

  • Page 37: Maintenance. General Comments

    Only original AUSA spare parts should be used during PERIODIC MAINTENANCE General comments OPERATIONS. This is the only way to guarantee that the AUSA machinery will have the same operational level that it had upon delivery. This dumper, as with any machine, contains parts and systems which are subject to...

  • Page 38: General Maintenance And Lubrication Chart

    As with any precision-manufactured part of a mechanical element, we recommend that the dumper be inspected by an authorized AUSA dealer after the first 50 hours of use or thirty days after purchase, whichever occurs first This inspection gives you the opportunity to clarify any doubts which may have arisen during the first hours of use.
  • Page 39 D201RH / RHS / RHG / RHGS General EVERY 200 HOURS maintenance and Tasks To be made by Change CUSTOMER lubrication chart Oil filter Change CUSTOMER Engine mounts / Inspect DEALER ENGINE fastenings Engine operation/idle/ Inspect DEALER max. R.P .M./vibrations Alternator belt Inspect DEALER...
  • Page 40 D201RH / RHS / RHG / RHGS General EVERY 1000 HOURS maintenance and Tasks To be made by Oil and intake car- lubrication chart Change CUSTOMER tridge element filter HYDRAULIC Tank and oil strainer Clean DEALER CIRCUIT Drain plug magnet Clean DEALER Hydraulic cartridge...
  • Page 41 D201RH / RHS / RHG / RHGS General EVERY WEEK maintenance and Tasks To be made by Leaks / damage/ sup- lubrication chart ENGINE Inspect CUSTOMER port of exhaust system COOLING SYSTEM Coolant Inspect CUSTOMER Oil and cartridge ele- Inspect CUSTOMER ment filter HYDRAULIC...
  • Page 42 D201RH / RHS / RHG / RHGS General EVERY MONTH maintenance and Tasks To be made by ELECTRIC SYS- lubrication chart Battery Inspect CUSTOMER Tighten attachment bolts Inspect DEALER to chassis AXLES (FRONT Tighten nuts securing Inspect DEALER AND REAR) cardan shaft Tighten coupling Inspect...

  • Page 43: Liquids And Lubricants

    461.00004.01 AXLE OIL MIL-L-2105B REAR AXLE HUB 0,25 0.066 REDUCTION OIL FOR See Oil for TRANSFER TRANSFER BOX Oil for COMPEN AUSA 461.00099.09 BOX COMPEN COMPEN SYSTEM in this section BATTERY BATTERY Distilled water ELECTROLYTE ELECTROLYTE in this section See the section...
  • Page 44 If different brands of oil are used, the sump should be completely drained first before adding the new oil. AUSA RECOMMENDS “REPSOL-AUSA Efficient” FOR DIESEL ENGINES p/n 461.00099.01 Coolant ...

  • Page 45: Periodic Maintenance Operations

    Alternator belt  Check the tension of the alternator belt regularly. Also check for cracks or other damage. Refer to an authorized AUSA dealer for the replacement of the alternator belt. Engine oil  Oil level: Checking...
  • Page 46 D201RH / RHS / RHG / RHGS Periodic Engine oil: Draining The oil change should be made when the oil is warm. Maintenance Operations WARNING The engine oil may be very hot. To avoid the risk of burns, do not remove the drain plug or unscrew the filter if the engine is hot.
  • Page 47 D201RH / RHS / RHG / RHGS Periodic Cooling system  Level of coolant: Checking Maintenance Operations WARNING Never remove the expansion tank cap while the engine is hot. Wait until the engine is cold The level of coolant should be between the “MIN” and “MÁX” marks on the reservoir (fig.
  • Page 48 - Make a jump between the connector’s contacts using, for example, a small diameter piece of electrical cable. - The air filter clogged warning lamp in the dash panel should light up. f the warning lamp does not light up, contact an authorised AUSA dealer. Fuel pre-filter ...
  • Page 49 D201RH / RHS / RHG / RHGS Periodic Fuel filter (fig. 1)  Maintenance Replacing - Unscrew, by turning to the left, the cartridge of the fuel filter located on the inside Operations of the rear left hand side wheel room. - Clean the base and oil the seal of the new filter.
  • Page 50 The brake pedal should have a clearance of about 1 to 1’5 mm (0,03 to 0,05 in.) The cables should be free of tension. To replace the brake discs contact an authorized AUSA dealer. Oil for TRANSFER BOX “COMPEN SYSTEM” (fig. 4).
  • Page 51 D201RH / RHS / RHG / RHGS Periodic Rear axle oil (fig. 1)  Checking the level Maintenance - To check the oil level unscrew the cap (a) The oil should be at the level of the housing. Operations Draining - To drain, unscrew the plug (b) located in the lower part.
  • Page 52 D201RH / RHS / RHG / RHGS Periodic Draining (fig. 1) - Remove the wheel. Maintenance Operations WARNING If is necessary to remove the drain plug while the oil is still hot, place it on the upper part of the wheel hub, and remove the plug carefully covering it with a piece of cloth or similar.
  • Page 53 D201RH / RHS / RHG / RHGS Periodic Draining (fig. 1) - The tank is drained through plug (c) on the lower part of the tank. Maintenance Topping up (fig. 1) Operations - Fill with the specified oil through the opening of the plug (a). See the Table of LIQUIDS AND LUBRICANTS (references and capacities) in this Manual for oil type and capacity.
  • Page 54 D201RH / RHS / RHG / RHGS Periodic Hydrostatic transmission filter  Maintenance Replacing (fig. 1) The hydrostatic circuit has a cartridge filter (f) which should be replaced regularly (See Operations the section GENERAL MAINTENANCE AND LUBRICATION CHART). WARNING Before replacing the filter element, close the valve (g). The valve handle should be in a vertical position.
  • Page 55 Checking and inflating tires: Safety measures - Every day before starting working, inflate the dumper tires when cold to the Maintenance pressure given by AUSA before starting the day’s work (See the section TECHNICAL SPECIFICATIONS in this Manual). Operations - Checking tire pressures and inflation should be carried out with a manometer in good condition fitted with a nozzle with safety clip.
  • Page 56 D201RH / RHS / RHG / RHGS Periodic Greasing points  Maintenance CAUTION Operations Before injecting lubricating grease in the grease nipples, clean carefully to prevent that, mud, dust or other external parts mixing with the grease thereby reducing or even annul lubrication properties. Regularly grease the dumper to ensure it is effective and extend its life.
  • Page 57 D201RH / RHS / RHG / RHGS Periodic RH and RHS: 2 nipples, one on each end of the hydraulic operating cylinder (fig. 1, 2). Maintenance RHG and RHGS: 2 nipples, one on each end of the hydraulic operating cylinders (fig. 3). Operations 2 nipples on the rotation crown (models RHG and RHGS) (fig.
  • Page 58 D201RH / RHS / RHG / RHGS Periodic Shovel operation (models RHS and RHGS) Maintenance 4 nipples, one on each end of the hydraulic operation cylinders on the shovel arms (fig. 1, 2). Operations 6 nipples, one on each joint in the shovel arms with the chassis (fig. 3). 4 nipples, one on each end of the hydraulic tipping cylinders for the shovel (fig.
  • Page 59 D201RH / RHS / RHG / RHGS Periodic Shovel 2 nipples, one on each joint between the shovel and the arms (fig. 1). Maintenance Lighting and signalling system ()  Operations Turning indicators, side lights, stop and reverse, left and right hand side light bulbs (fig.
  • Page 60 D201RH / RHS / RHG / RHGS Periodic Rotating beacon bulb (fig. 1, 2): Replacing - Rotate the amber housing (a) for the light beacon to the left and remove it. Maintenance - Unhook the plate (b) from the attachment (fig. 2), for the bulb by pressing inwards and to the left at the same time.
  • Page 61 D201RH / RHS / RHG / RHGS Periodic Electrical equipment.  Maintenance Fuses: Checking (fig. 1, 2, 3) Operations - Switch off the ignition. - Unscrew steering wheel lower cover bolts (c) and remove it. - Remove the fuse guard (d) pulling it outwards. - The blown fuse will have a broken filament (b).

  • Page 62: Dumper Transport

    D201RH / RHS / RHG / RHGS Dumper Transport Safety measures for loading the dumper onto a lorry or trailer using  ramps - Load the dumper onto a lorry or a trailer using ramps on flat, solid ground. WARNING Before loading the dumper onto a lorry or trailer make sure that ramp is strong enough to bear the weight of the machine.
  • Page 63 D201RH / RHS / RHG / RHGS Dumper Transport Loading the dumper onto a lorry or trailer using a crane (fig. 1, 2)  Lifting should be done from the following locations: FRONT SECTION: Using the ears welded to the front part of the bucket REAR SECTION: Using the ears on the protection bar / overhead protector...

  • Page 64: Towing The Dumper

    D201RH / RHS / RHG / RHGS Towing the dumper Conditions for towing the dumper (fig. 1, 2)  The dumper should only be towed in the event of breakdown when there is no other alternative, as this could seriously damage the hydrostatic transmission. Wherever possible, we recommend the repair of the dumper in the place where is stopped.

  • Page 65: Electric Diagram

    D201RH / RHS / RHG / RHGS Electric Diagram Cables: Colour chart  Cable colors Light blue White Orange Yellow Grey Blue Brown Black Pink Green Violet Cables: identification of colors  In the case of two-colour cables, the first letter of the code indicates the dominant colour. The arrangement of the figures, using the letters given on the colour chart, is as follows: G/V-Yellow/ Green.
  • Page 66 D201RH / RHS / RHG / RHGS Electric Diagram...
  • Page 67 D201RH / RHS / RHG / RHGS Electric Diagram...
  • Page 68 D201RH / RHS / RHG / RHGS Electric Diagram...
  • Page 69 D201RH / RHS / RHG / RHGS Electric Diagram...
  • Page 70 D201RH / RHS / RHG / RHGS Electric Diagram List of electronic components  Name Description Diag. Name Description Diag. Battery Starter permit relay Reverse gear relay Minimum engine oil pressure switch Reverse acoustic warning relay Coolant thermocontact Forward direction relay Horn.

  • Page 71: Hydraulic Diagrams

    D201RH / RHS / RHG / RHGS Hydraulic Diagrams Hydraulic symbols  Tank Variable flow pump Hydromotor Filter Radiator Pressure relief valve One-way valve One-way valve with spring Auxiliary connection valve Restrictor valve Control valve Deviation valve Orbitrol (power steering) Actuator cylinder Two-ways cylinder Brake pump...
  • Page 72 D201RH / RHS / RHG / RHGS D 201 RH hydraulic diagram ...
  • Page 73 D201RH / RHS / RHG / RHGS D 201 RHS hydraulic diagram ...
  • Page 74 D201RH / RHS / RHG / RHGS D 201 RHG hydraulic diagram ...
  • Page 75 D201RH / RHS / RHG / RHGS D 201 RHGS hydraulic diagram ...
  • Page 76 D201RH / RHS / RHG / RHGS Transmission hydraulic diagram ...

  • Page 77: Ec Certificate Of Conformity

    EC DECLARATION OF CONFORMITY The manufacturer AUSA Center, S.L.U., established on Ctra. de Vic, km 2.8, 08243 – Manresa – Barcelona – Spain, declares that the machine assigned below: Generic denomination: DUMPER Model/Type : D XXX X Serial number: XXXXXXXX...

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