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Storage Station MATCH
Mounting instructions
Note
The Assembly instructions were originally written in German. Store in a safe place for future reference. Subject
to technical changes without notice. No responsibility is taken for printing or other types of errors.
Published by
© J. Schmalz GmbH, 06/21
This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Reproduction of
the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any mod-
ifications to or abridgments of the document are prohibited without explicit written agreement from
J. Schmalz GmbH.
J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: +49 7443 2403-0
schmalz@schmalz.de
EN-US · 30.30.01.02781 · 00 · 06/21
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Table of Contents
Summary of Contents for Schmalz MATCH
- Page 1 Any mod- ifications to or abridgments of the document are prohibited without explicit written agreement from J. Schmalz GmbH. J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: +49 7443 2403-0 schmalz@schmalz.de EN-US · 30.30.01.02781 · 00 · 06/21...
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Page 2: Table Of Contents
Contents Contents 1 Important Information ........................... 3 Note on Using this Document ...................... 3 The technical documentation is part of the product ................ 3 Type Plate ............................ 3 Warnings in This Document........................ 3 Symbol.............................. 4 2 Fundamental Safety Instructions........................ 4 Intended Use............................ 4 Non-Intended Use .......................... -
Page 3: Important Information
ð Failure to follow the instructions in these Assembly instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 4: Symbol
2.2 Non-Intended Use Schmalz does not accept any liability for any direct or indirect losses or damages that result from using the product. This applies, in particular, to any use of the product that is not in accordance with the intended purpose and to any use that is not described or mentioned in this documentation. -
Page 5: Product Description
3.1 Product Design The product is a storage station according to DIN ISO 13849-1. The basic and proven safety regulations as per DIN EN 13849-1 can only be adhered to if original parts from Schmalz are used. Stop Storage station... -
Page 6: Circuit Diagram For Sensor System
Grippers Quick-change system RMQC MATCH loose member Connect LED Storage position sensor (loose member present), optional Quick-change system RMQC MATCH fixed Storage station MATCH member Locking mechanism Sensor test position (locking mechanism low- ered) 2x, optional 3.2.2 Circuit Diagram for Sensor System... -
Page 7: Configuration Of "Test Position" Sensor
3.2.3 Configuration of “Test Position” Sensor 1. With the loose member connected to the fixed member, bring the markings on the locking elements into line with the front markings on the storage station. 2. Screw in the sensors (8) until they emit a signal. 3. -
Page 8: Checking The Delivery
Strength class for the mounting bolts: ≥ 8.8 (DIN EN ISO 4762) • Schmalz recommends verifying the permissible load capacity of the required screw connections in accordance with VDI 2230. In high ambient temperatures, the product must be mounted on heat-dissipating materials. The service life of the product may be reduced if it is continuously operated under very high ambient temperatures and with rapid clock cycles. - Page 9 Mounting preparation for... Positions of the dowel pins (PZ) and screws (PS) ... mounting from above (2) ... mounting from below (3) Customer-supplied mounting material: • 2x dowel pins, ISO 2338, form B (tolerance field h8), Ø6 • 2x machine screws with hexagonal socket, ISO 4762, M6 The lengths of the screws and dowel pins must be determined by the customer, as they depend on the selected mounting option and on the mounting structure.
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Page 10: Initial Setup (Loose Member With Storage Station)
7.3 Initial Setup (Loose Member with Storage Station) When setting up a loose member in the storage station for the first time, turn the stop pin (1) into the provided recess. Then “teach” your robot for the required position. After successful teaching, swivel the stop pin (1) back by 90° and correct its position if necessary.