Table of Contents
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Table of Contents
Troubleshooting
Summary of Contents for Healy VP1000-5
- Page 1 Healy VP1000-5 Troubleshooting Guide Manual # Revision Date Changes from Previous Revision 405291001 Mar. 2012 Remove pipe tape brand reference Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com...
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Page 2: Table Of Contents
References ........................3 Introduction to the Guide ....................4 Section One: Introducing the System Components ...........5 Introduction to VP1000-5 Vacuum Pump ................5 Introduction to MC100-1 Control Module ................6 Section Two: Identifying VP1000-5 Alarms ..............7 Section Three: Under-Current Fault Troubleshooting ..........8 Section Four: Over - Current Fault Troubleshooting ............9... -
Page 3: Important Safety Messages
Please refer to the California Air Resources Board (CARB) Installation, Operation, and Maintenance (IOM) manuals within Executive Order VR-201 or other applicable VP1000-5 documentation for proper safety information. Always secure the work area from moving vehicles. This equipment is mounted on and in... -
Page 4: Introduction To The Guide
Introduction to the Guide The purpose of this guide is to inform installers, operators, and other personnel about the CARB certified VP1000-5 vacuum pump for Phase II (Stage II) vapor recovery systems. For complete installation, operation, and maintenance details refer to CARB Executive Order VR-201 or other applicable VP1000-5 documentation. -
Page 5: Section One: Introducing The System Components
Introduction to VP1000-5 Vacuum Pump The VP1000-5 Vacuum Pump runs on a 110 VAC source, is controlled by the MC100-1 control module, and is activated for each transaction to provide the appropriate vacuum for the Healy nozzle to collect vapors at the vehicle fillpipe. The VP1000-5 is typically installed in the lower hazardous area of a pressure or suction dispenser as shown in Figure 1. -
Page 6: Introduction To Mc100-1 Control Module
Figure 1. This allows the Healy equipment to recognize when a dispenser is authorized to dispense product. The MC100-1’s solenoid disconnect relay provides interruption of the solenoid valve neutral circuit when the VP1000-5 is in a fault state. -
Page 7: Section Two: Identifying Vp1000-5 Alarms
Section Two: Identifying VP1000-5 Alarms This section of the guide is to assist installers, operators, and other personnel on how to identify VP1000-5 alarms by referring to the indicator lights on the MC100-1. Verify the status of the VP1000-5 by referring to the light indicators on the MC100-1. -
Page 8: Section Three: Under-Current Fault Troubleshooting
The root causes typically include vapor leaks, a breach in the product and vapor paths of the hanging hardware, and issues with the rotor / vanes. When the VP1000-5 is operating at a low speed, a high vacuum level typically indicates an issue with the cover assembly, while a low vacuum level typically indicates a vapor leak or stuck / missing vanes. -
Page 9: Section Four: Over - Current Fault Troubleshooting
The root causes typically include a blockage in the vapor path and debris / damage to the rotor / vanes. When the VP1000-5 is operating at a low speed, a high vacuum level typically indicates an issue with the cover assembly, while a low vacuum level typically indicates a locked rotor due to damage / debris present in the rotor cavity or the presence of a fluid blockage due to a breach in the product and vapor paths. -
Page 10: Section Five: Vp1000-5 Performance Testing
Section Five: VP1000-5 Performance Testing This section of the guide is to assist installers, operators, and other personnel on properly troubleshooting the VP1000-5 when no fault condition is present upon arrival at the site. Review Maintenance Log and ISD Warning/Failure alarms for recent activity. - Page 11 Continued from previous page Verify the performance of the VP1000-5 per B6 of the Retest A/B sheet (Refer to Appendix B) Does the VP1000-5 increase from low to high speed when both Verify the wiring of the MC100-1. Refer to Appendix E.
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Page 12: Appendix A: Vp1000-5 Installation And Testing
The figure below shows a vacuum gauge face with the acceptable vacuum level highlighted when measured with a VP1000-5 vacuum pump. The acceptable vacuum level from the VP1000-5 is between 60 and 90” WC. Readings of + / - 3”... -
Page 13: Appendix B: Side B Of The Vp1000 A / B Sheet
Testing) of the Healy Systems Scheduled Maintenance document in the ARB Approved Installation, Operation and Maintenance Manual for the Healy Phase II EVR System not Including ISD. This is to verify that the pump recognizes when both sides of the dispenser are activated for fueling. -
Page 14: Appendix C: Vp1000 Vane & Rotor Service & Replacement Guide
6. Rotate the shaft by hand. If the shaft does not rotate freely, the entire vacuum pump needs replacement (p/n VP1000-5). Shaft Key 7. If the rotor and vanes are cracked, chipped, excessively worn or... -
Page 15: Appendix D Testing The System
5. Authorize one nozzle and listen to the speed of the VP1000-5. With only one nozzle activated, the speed will be slower than if a nozzle on each side is activated. Activate a nozzle on the other side of the dispenser and listen for the speed to change. -
Page 16: Appendix Emc100-1 Voltage Checks
NO 1 NC 1 NO 2 NC 2 COM 2 COM 1 Red / White 110 VAC power for Healy Constant 110 VAC should To solenoid neutrals equipment measured be present between motor connected to between power in and and neutral terminals... -
Page 17: Appendix F: Performing The Learn / Teach Function On Mc100-1
4. Authorize a nozzle on Side A of the dispenser. The green light associated with OUTPUT 1 should be illuminated. 5. Remove the jumper wire. The VP1000-5 should be running at low speed. Hang up the nozzle to de-energize the dispenser. -
Page 18: Appendix G: Vp1000 Returned Goods Product Tag
Appendix G VP1000 Returned Goods Product Tag VP1000 Returned Goods Product Tag FFS-0120 rev 1 Returned Goods Authorization # ____________________________________ Contact FFS Tech Support for RGA# Product Return Date __________ FFS Part Number ____________________________________________________ Distributor Name _____________________________________________________ Location (Branch) ____________________________________________________ Phone _____________________ e-mail __________________________________ If product is returned within warranty period and FFS determines manufacturing defect, a replacement product will be shipped at no charge. - Page 19 ©2012 FFS 405291001 Rev2...
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