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Toolots ZF-A5645 Manual

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1, the safety precautions
2, the safety operation precautions
3. the mechanical specifications
4, the mechanical installation
5, mechanical debugging and operation
6, mechanical adjustment
7, mechanical maintenance
8, troubleshooting
9, circuit diagram
ZF-A5645-MANUAL
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Summary of Contents for Toolots ZF-A5645

  • Page 1 ZF-A5645-MANUAL CONTENT ............... 1, the safety precautions 2, the safety operation precautions ............. 3. the mechanical specifications ..............4, the mechanical installation ............ 5, mechanical debugging and operation ..............6, mechanical adjustment ..............7, mechanical maintenance ................8, troubleshooting ................
  • Page 2 ZF-A5645-MANUAL First .the safety precautions: 1,Please read all the related instruction before operating the machine. 2, In order to avoid accidents, please keep the workplace well ventilated, and pay attention to the damage of packaging which may cause liquid or gas leakage.
  • Page 3 ZF-A5645-MANUAL Second, the safety operation precautions 1, None except the operator can operate the machine. When the machine is in automatic operation, the operator can not place the hand under the sealing knife or within the range of the electric eye, so as to avoid the accident.
  • Page 4 ZF-A5645-MANUAL the machine running, must keep the safety door close, do not touch by hand, in case any damaged caused. 6, if the electronic tape cracked, must be replaced by new one, so as not to affect the quality of sealing and sealing knife life. When there is film on the knife or other debris, need to use cotton towel clean the knife.
  • Page 5 ZF-A5645-MANUAL Third, the mechanical specifications 1、Machine Specification Machine Model： ZF-A5645 Machine Size L×W×H（mm）： 1795×880×1570mm Sealing Knife Size mm: L：565 W：460 Packing Products Size L×W×H （100~450）×（60~350）×（5~120） （mm）： Max. Packing Width″： 23″ Production Capacity: 30Pcs/min Conveyor speed m/min: 26M/min Packing Material： POF、PE Sealing Knife Temperature ：...
  • Page 6 ZF-A5645-MANUAL 2、Machine Size 1 7 9 5 Unit：mm...
  • Page 7 ZF-A5645-MANUAL 3、Operate Panel...
  • Page 8 ZF-A5645-MANUAL Forth: Machine Installation 1, Installation location: (1) The machine should be installed in a bright, dry place. (2) The machine should be installed away from environment of dust, explosive and inflammable, corrosive. (3) Do not place the machine too close to the ventilation system, which would case sending of unstable.
  • Page 9 ZF-A5645-MANUAL to ON, then the machine into the operating state. (4) Pneumatic device: As shown in Figure 4.2, the air pressure throat connected to the machine's air pipe, open the intake valve, and then rotate the air adjustment device, so that the air pressure maintained at 6kg / cm2 or more.
  • Page 10 ZF-A5645-MANUAL Fifth, mechanical debugging and operation 1、Machine Installation （1）Sealing Machine Control Function Explanation Diagrams Application Function Diagram Application Function Touch Screen, for operation Power Supply on/off and parameter adjustment, the MCGS center control system. Set the temperature of heating When select 1 or ON，the sealing...
  • Page 11 ZF-A5645-MANUAL 2, touch screen operation and its function explanation (1) to open the main power switch, touch screen display the home page as shown Select the “automatic page” and the submenu appears as shown in Figure 5.3 A. Run: click the "Run" button, and then the device enters the running state B.
  • Page 12 ZF-A5645-MANUAL Select the “manual page” option and the submenu appears as shown in Figure 5.4 A. Manual sealing: click it once to manual seal once B. Synchronous film pulling: when click” pulling film”, the action of sending film pulling film goes; when release, the action stop.
  • Page 13 ZF-A5645-MANUAL A. Sealing time delay: set the time of the film feeding length B. Sealing time: the residence time of sealing and cutting film C. Film feeding time before: each time of sealing time, the time of film pre-feeding length D.
  • Page 14 ZF-A5645-MANUAL mode and the continuous mode. 2、Function debugging (1) When the machine is running, switch the operation mode to (STARTUP), check whether the belt is running normally, whether the conveyor surface is in the middle of the wheel, if there is deviation, please refer to the next chapter conveyor belt adjustment, Switch to manual mode.
  • Page 15 ZF-A5645-MANUAL adjust the front conveyor belt position. After dragging to the appropriate position, release the handle and lock the block to lock the front conveyor. The adjustment is complete. The distance from the guide rod to the product is 1 / 3-1 / 2 of the Product height.
  • Page 16 ZF-A5645-MANUAL each positioning-lines is 10mm; if the height of the packing product is 20mm or less, the left side of the film should be placed on the rightmost position. If the packing height is more than 20mm, the higher the packaging, the more left should the film be loaded.

  • Page 17: Film Threading

    ZF-A5645-MANUAL （7）Method for loading the film（Figure 5.4） Figure5.4 （8）Film Threading： A.As shown in the right figure of Figure 5.5, pull the handle rearward so that the two rubber wheels are separated and the roller device is turned up and then spread through the film as in the diagram of 5.4, then reset the handle and pin...
  • Page 18 ZF-A5645-MANUAL B. After threading the shrink film to the rollers, then lead to the upper and lower triangular plate. The upper and lower triangular plates are shown in Figure 5.6. C. Finally, pull the shrink film to the middle of clamp-roller and pull-material -belt to clamp it.
  • Page 19 ZF-A5645-MANUAL danger. (14) adjust the seal to the best condition A. Adjust the pre-sending (feeding) film: pre-feeding film length is best 1 / 3H, then the best shrink effect. (Figure 5.7 size A) Packed product Feeding Direction igure5. Sealing Line Adjustment method: a.
  • Page 20 ZF-A5645-MANUAL Adjustment method: choose the extend the sealing time switch ( ), the time up and down, longer the time, longer the length of the extend seal until get the appropriate length. Front Seal Knife Packed product Photoelectric Down Knife...
  • Page 21 ZF-A5645-MANUAL the horizontal mode has an equal material function, which is controlled by the feed photoelectric (PH1). The vertical mode does not have this function. (6) According to the physical characteristics of packaging items, select the electric eye sensor mode, there are two kinds of modes, the standard mode and view compensation mode (Figure 5.9).
  • Page 22 ZF-A5645-MANUAL irregular shape. At this condition, the standard mode is not effective. And should adopt view compensation mode, which has longer delay sealing time.) (7) The machine can be used for the POF and PE shrink film, if you want to use PE film, please use the PE special knife, and affixed with heat-resistant tape, so that the upper sealing knife will not be in direct contact with PE film.
  • Page 23 ZF-A5645-MANUAL B. Then turn off the main power OFF. (Optional) C. To close the air pressure, pay attention to its sealing and cutting part will be due to loss of wind pressure and down, this time should not be close to the machine, so as to avoid danger.
  • Page 24 ZF-A5645-MANUAL Sixth, mechanical adjustment Before ex-mill, the machine has been carefully adjusted, if not necessary, please do not arbitrarily modify it, but the professional operators can make adjustment according to different packing products. 1, shrink film to feeding part: This part adopts the limit switch and the eccentric trigger wheel structure.
  • Page 25 ZF-A5645-MANUAL inclination according to the actual situation to stabilize the transportation. Figure 6.2 3, the front conveyor belt parallelism adjustment: (Figure 6.3A) (1) Remove the baffle (both sides) of the front conveyor adjustment device. Remove screws (2) When the belt is too loose, loosen the screw 1, then turn the screw 2 clockwise, push the rolling axle to the right, and gently press the belt.
  • Page 26 ZF-A5645-MANUAL Screw 1 Screw 2 Figure 6.3A (3) When the conveyor belt is biased toward the side of the screw, gently rotate the screw 2 clockwise to increase the pressure of the rolling shaft and the belt, or turn the screw 2 on the other side of the machine counterclockwise to reduce the pressure of the rolling shaft and the belt.
  • Page 27 ZF-A5645-MANUAL 5, shrink film sealing part: adjust the sealing device’s fitness, pay attention to adjust with the power turn off. And the air pressure source turn off and the electric heat tube cooling down . (As shown in Figure 6.4)
  • Page 28 ZF-A5645-MANUAL products damage. (2) functional test: take a pack product or a book place under the sealing knife are, press the start sealing key, when the seal knife touch the packing products, will immediately rise, and then alarm, the machine stops running. If this function does not work, adjust the position of the cylinder magnetic switch or adjust the distance between the trigger wheel and the proximity switch.
  • Page 29 ZF-A5645-MANUAL When the guard plate is subjected to the upward force, the trigger wheel triggered and moves to a certain height and is detected by the proximity switch, then the proximity switch will issue an abnormal sealing signal, control the cylinder immediately return to prevent the seal knife accidentally cut the packing product.
  • Page 30 ZF-A5645-MANUAL E. Trigger wheel and proximity switch to adjust the distance: Loosen the screws on the trigger wheel, adjust the height of the trigger wheel up and down, the shorter the sensing distance, the faster the trigger time, and vice versa. Note: For non-professionals, please do not adjust yourself.
  • Page 31 ZF-A5645-MANUAL igure6 Seven, mechanical maintenance Regular maintenance is the best way to maintain the mechanical life , the following is the general maintenance projects of the machine. In addition to the operators and professional maintenance person, the rest of the staff are prohibited to do the maintenance of the machinery.
  • Page 32 ZF-A5645-MANUAL 2, Everyday before working, you must use the air pressure blowing the conveyor to keep it clean. 3, When there is film stick to the sealing knife, please use a cotton towel gently remove the film (when the knife still warm). Prohibit the use of metal for scrubbing, because the metal friction will damage the protective film on the knife, loss the sealing knife function.
  • Page 33 ZF-A5645-MANUAL need to be replaced. 11, replace the electric tube: When the electric tube burned or damaged and can not be heated, you need to replace the electric tube. Note: that the replacement of the electric heating tube must first determine the new heating tube voltage and wattage is appropriate.
  • Page 34 ZF-A5645-MANUAL should not have any wrinkle. Heat-resist Tape Heat-resist Rubber Knife seat Figure7 13, sealing knife dis-assembly and maintenance (1) Remove the thermocouple from the heating unit, loose the fastening screws on the shield, and remove the shield. (2) Loosen the nut as shown in Figure 7.4 and remove the knife from the upper knife holder.
  • Page 35 ZF-A5645-MANUAL Eight, troubleshooting 1、troubles shooting instruction Items Situation Cause Solution Power not connected Connect machine to Machine has no Power Switch close Start the power switch electric Power switch burned-out Replace new switch Fuse burned-out Replace new fuse Emergency switch down...
  • Page 36 ZF-A5645-MANUAL Front convey motor over-load or Restart front convey motor over-heat over-load or over-heat Front motor over-load Replace front convey motor over-load over-heat broken or over-heat Replace contact[1002] or change PLC PLC[1002] contact damaged program or change PLC Rear conveyor...
  • Page 37 ZF-A5645-MANUAL Scraps attached on the knife, or Clean the scraps or replace knife knife broken Loose the eye’s screws and make it Scraps pull film Electric eyes didn’t line-up or line-up. until the eye light up and then keep working 转...
  • Page 38 ZF-A5645-MANUAL Nine-Circuit Diagram...
  • Page 39 ZF-A5645-MANUAL Ten-The explosion figure 1、Overall part diagram...
  • Page 40 ZF-A5645-MANUAL 2、Control electric box components...
  • Page 41 ZF-A5645-MANUAL 3、Safe cover components...
  • Page 42 ZF-A5645-MANUAL 4、Sealing components...
  • Page 43 ZF-A5645-MANUAL 5、Behind conveyor components...

  • Page 44: Frame Components

    ZF-A5645-MANUAL 6、Frame components...
  • Page 45 ZF-A5645-MANUAL 7、Pull film components...
  • Page 46 ZF-A5645-MANUAL 8、Recycle feeding components...
  • Page 47 ZF-A5645-MANUAL 9、Electric box components...
  • Page 48 ZF-A5645-MANUAL 10、Sending feeding components...
  • Page 49 ZF-A5645-MANUAL...
  • Page 50 ZF-A5645-MANUAL 11、Front conveyor components...
  • Page 51 ZF-A5645-MANUAL...