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Razor
Powered Air Purifying Respirator
RWX
RWX5OOO
OPERATING MANUAL
IMPORTANT NOTICE:
IMPORTANT NOTICE:
INITIAL BATTERY USE & CHARGING
INITIAL BATTERY USE & CHARGING
TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW
TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW
OR HAS BEEN STORED FOR MORE THAN 3 MONTHS PLEASE
OR HAS BEEN STORED FOR MORE THAN 3 MONTHS PLEASE
REFER TO THE INSTRUCTIONS IN SECTION 5 PAGE 9 OF THIS
REFER TO THE INSTRUCTIONS IN SECTION 5 PAGE 9 OF THIS
MANUAL
MANUAL
BEFORE OPERATING THIS UNIT
BEFORE OPERATING THIS UNIT
Please read this instruction manual carefully
before the installation
and operation of this equipment.
W
W eld
P1004
Powered Air-Purifying Respirator (PAPR) System
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Table of Contents
Summary of Contents for Xcel-Arc RazorWeld RWX5OOO
- Page 1 W eld Razor Powered Air Purifying Respirator RWX5OOO OPERATING MANUAL IMPORTANT NOTICE: IMPORTANT NOTICE: INITIAL BATTERY USE & CHARGING INITIAL BATTERY USE & CHARGING TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW TO ACHIEVE MAXIMUM POWER WHEN THE BATTERY IS NEW OR HAS BEEN STORED FOR MORE THAN 3 MONTHS PLEASE OR HAS BEEN STORED FOR MORE THAN 3 MONTHS PLEASE REFER TO THE INSTRUCTIONS IN SECTION 5 PAGE 9 OF THIS...
- Page 3 SAFETY Welding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not correctly operated. Equipment must only be used under the strict and comprehensive observance of all relevant safety regulations. Read and understand this instruction manual carefully before the installation and operation of this equipment.
- Page 4 Fire hazard. Welding on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the welding arc, hot work piece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire.
- Page 5 Please read these instructions carefully before using the equipment! Incorrect use can result in danger to life and health! 1. INTRODUCTION P1004 Respiratory System is a combined face and breathing protection device for increased safety and comfort during welding. Please read these instructions carefully before unpacking. For proper use, see User Instructions or contact the manufacturers for help.
- Page 6 DO NOT use P1004 with the blower unit switched off. DO NOT use P1004 in an atmosphere that is immediately hazardous to user hygiene or health and or has oxygen content of less than 19.5% or contains unknown substances. DO NOT use P1004 in an explosive atmosphere. DO NOT use P1004 in confined spaces or areas of poor ventilation.
- Page 7 Figure 2 (B) -Install the P1004 blower on the belt. Remove the release buckle out of the belt. FIGURE 3(A). Draw the fasten belt out from the waist connector. FIGURE 3(B) Slide the fasten belt into the blower unit through the two blower slots. FIGURE 3(C). Slide the fasten belt back into the waist connector.
- Page 8 -Connect the breathing hose between the welding helmet and the P1004 blower, FIGURE 4. Check that the breathing tube is securely fastened. NOTE: If the breathing tube is broken, please replace it. Figure 4 Carefully observe the instructions that explain how the equipment is to be used, before taking it into service.
- Page 9 5. BEFORE USE/ FITTING 5.1 Battery charging, FIGURE 6. The system has a 100-240Volt, 1.5A battery charger. The battery can be charged when installed in the P1004 unit or separately. Figure 6 WARNING: The battery can only be charged with supplied battery charger (Part No.P-06 03 001).
- Page 10 WARNING: If the P1004 unit starts, switch it off while charging. The battery icon on the P1004 unit is used for battery capacity instead of the charging state indicating (FIGURE 8). Always refer to charging light to tell the charging state. Figure 8 (Not for charging state indicating) Recommended surrounding temperature at charging is between 0 to 40ºC.
- Page 11 WARNING! Leave the contaminated area immediately if: Any part of the system becomes damaged. Airflow into the helmet decreases or stops. Breathing becomes difficult. Dizziness or other distress occurs. You taste or smell contaminants or an irritation occurs. At very high work rates, the pressure in this PAPR device may become negative at peak inhalation flow.
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Page 12: Operation
6: LCD and Operation 6.1 LCD There is a LCD display on P1004 unit to show the P1004 working condition (FIGURE 12). Figure 12 Part 1 shows the data of current air flow. Part 2 shows the level of the airflow. Part 3 shows the filter condition. - Page 13 PAPR Assembly and spare parts P0401 Filter cover P0404 Filter P0403 Prefilter P0402 Spark Arrestor P0405 Blower unit P0301 Li-ION battery P0601 Breathing tube P0501 Waist belt & Dual Straps P0604 Portable airflow tester P0603 Battery charger P0503 Backpack P0101 Welding helmet RWX5000 P0102 Face Seal...
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Page 14: Maintenance And Storage
7.2 Replacement Replacing the filter The installed filter has a limited service life based on working conditions. When the filter mark on the screen flashes and the alarm rings, filter should be replaced. If the filter is installed but unused, it has a limited service life of 3 years. -
Page 15: Troubleshooting
9: TROUBLE SHOOTING Problem Probable cause Action 1. Motor is stuck Check and remove physical LCD defective code E01 2. Motor damage failure and restart the and red light flashes 3. Blower structure failure caused system. Return to dealer if by outer force LCD still shows E01 4. -
Page 16: Specification
10: SPECIFICATION Size 9-2/5 x 6-1/2 x 2-3/4 in. (240 x 165 x 70 mm) (Blower Assembly) Weight 2.4KG Air Filter 1*P2 Air Flow Level 1: >=165L/min Level 2: 200L/min Level 3: 230L/min Noise Level Max 73dB Operating Temperature 23ºC to 131ºC (-5ºC~55ºC) Storage temperature 14ºC to 131ºC (-10ºC~55ºC) Battery Type... -
Page 17: Warranty
Warning sound indication Each grid stands for a period of 100ms. Grey is the beep sound and blank grid is a quiet period. If several continued grids are in grey then there’s a continuous beep sound. For example, when the current is overloaded, the system sounds like beep~ beep~beep~~~~~. Read instructions before use The system should be operated in the temperature range of -5ºC to +55ºC The system should be operated in an environment with relative humidity less than... - Page 18 NOTES...
- Page 19 NOTES...
- Page 20 New Zealand Limited...