Summary of Contents for G&D FIRE AND ICE
- Page 1 FIRE AND ICE PORTABLE CHILLER & HEATER INSTALLATION GUIDE USER MANUAL INFO@GDCHILLERS.COM 1.800.555.0973 GDCHILLERS.COM/INSTALLATION-VIDEOS...
- Page 2 FIRE & ICE MANUAL ©2020 G&D CHILLERS, INC. ALL RIGHTS RESERVED...
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Page 3: Table Of Contents
INSTALLATION GUIDE • USER MANUAL FIRE & ICE: PORTABLE CHILLER & HEATER CONTENTS CONTACT INFORMATION & AFTERHOURS SUPPORT ............4 INSTALLATION VIDEO LINKS ....................4 PACKAGE CHILLER DESCRIPTION ..................5 INSTALLATION REQUIREMENTS ..................6 PIPING RECOMMENDATIONS ..................... 7 START-UP INSTRUCTIONS ....................13 WARRANTY START-UP CHECKLIST .................. -
Page 4: Contact Information & Afterhours Support
CONTACT INFORMATION & AFTERHOURS SUPPORT CONTACT INFORMATION G&D Chillers, Inc. 760 Bailey Hill Rd. Eugene, Oregon 97402 1.800.555.0973 info@gdchillers.com Office Hours: 8 AM – 5 PM PST AFTERHOURS TECHNICAL SUPPORT G&D Chillers offers 24/7 technical support. For emergency assistance after normal business hours, call the main office at 1.800.555.0973. -
Page 5: Package Chiller Description
INSTALLATION GUIDE • USER MANUAL FIRE & ICE: PORTABLE CHILLER & HEATER PACKAGE CHILLER DESCRIPTION CONDENSER All piping leak tested and evacuated. Ships with full Air-cooled copper tube aluminum fin condenser coil. operating charge of refrigerant. Refer to data plate for refrigerant type and charge. -
Page 6: Installation Requirements
INSTALLATION REQUIREMENTS LOCATION unit should sit on a solid level surface. A concrete pad is recommended. Allow adequate clearance on the intake and discharge sides for airflow. Location should be free of grass and other debris that could plug condenser fins. Ensure 24”... -
Page 7: Piping Recommendations
Individual temperature control package should be installed at each vessel to maintain optimal conditions for each process being heated or cooled by the Fire and Ice unit. Glycol pressure is adjustable: Verify tank jacket ratings before pressurizing piping (bypass valve is pre set for 20PSI) •... - Page 8 760 BAILEY HILL RD.
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Page 13: Start-Up Instructions
START-UP INSTRUCTIONS 7 Easy Steps to Start-up Your New G&D Chiller Please view install videos online at www.gdchillers.com/installation-videos Fire & Ice / Chill Only 1. Chiller must be positioned with at least 24 inches of clearance on air intake side (opposite louvered access panels) and open to free air on exhaust side (louvered panel side) with no obstructions. -
Page 14: Warranty Start-Up Checklist
WARRANTY START-UP CHECKLIST INSTALLATION GUIDE • USER MANUAL FIRE & ICE: PORTABLE CHILLER & HEATER Jobsite: Tech Company: Chiller Model: Technician: Chiller Serial #: Start-Up Date: FOLLOWING START-UP OF CHILLER, PLEASE SEND A COPY OF COMPELTED FORM TO G&D TECH SUPPORT CLEARANCE AROUND CHILLER FRONT:... -
Page 15: Sequence Of Operation
SEQUENCE OF OPERATION 1. Chiller supply and return hoses should always be 6. Refrigerant pressure will build and close the low connected during normal operation. pressure control contact. 2. Fluid bypass valve is factory set at 20 PSI valve 7. High pressure control will cut power to the design to allow minimum flow across heat compressor contact disabling the compressor if exchanger when process is not calling for cooling. -
Page 16: Troubleshooting
INSTALLATION GUIDE • USER MANUAL FIRE & ICE: PORTABLE CHILLER & HEATER TROUBLESHOOTING COMPLAINT SYMPTOMS CAUSE SOLUTION Lower than expected suction Low refrigerant charge Check for leaks, repair, and System short of and discharge pressures recharge. See item 5 capacity Higher than expected Dirty condenser Clean. - Page 17 TROUBLESHOOTING COMPLAINT SYMPTOMS CAUSE SOLUTION Minimal difference in pressure Broken suction valves Change compressor Compressor does between high side and low side Broken discharge line Change compressor not pump of system, when compressor motor has power Internal pressure safety Check item 13 and change valve stuck open compressor if necessary...
- Page 18 INSTALLATION GUIDE • USER MANUAL FIRE & ICE: PORTABLE CHILLER & HEATER TROUBLESHOOTING COMPLAINT SYMPTOMS CAUSE SOLUTION Check for leaks, repair, and Compressor starts Internal overload tripping Loss of charge causing recharge but cycles on insufficient motor cooling overload MUST WAIT 2-3 HOURS TO 1-ph fix undervoltage CHECK IF IT WILL RESET Voltage is low or...
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Page 19: Propylene Glycol Chart
PROPYLENE GLYCOL CHART Percent by Percent by Freezing point Degrees Brix volume weight °F °Bx 32.4 33.0 24.4 32.8 33.4 24.8 33.1 33.7 25.0 33.5 34.0 25.3 34.0 34.6 25.8 34.4 35.0 26.1 35.0 35.6 26.5 35.5 36.0 26.9 36.5 37.0 -0.8 27.5... -
Page 20: Warranty Statement
INSTALLATION GUIDE • USER MANUAL FIRE & ICE: PORTABLE CHILLER & HEATER **TO ACTIVATE WARRANTY, FILL OUT STARTUP CHECKLIST AND RETURN WITHIN 30 DAYS** WARRANTY STATEMENT TWO-YEAR LIMITED WARRANTY ON PARTS, ONE-YEAR LIMITED WARRANTY ON LABOR G&D CHILLERS, INC. provides a limited warranty to the original purchaser of new products against defects in materials and workmanship for a period of one (1) year of normal commercial usage. - Page 21 TO THE EXTENT THAT ANY OF THE SAME CANNOT BE EXCLUDED, SUCH IMPLIED CONDITION, REPRESENTATION AND/OR WARRANTY IS LIMITED IN DURATION TO THE EXPRESS WARRANTY PERIOD REFERRED TO IN THE "LIMITED WARRANTY" SECTION ABOVE. BECAUSE SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, THE ABOVE LIMITATION MAY NOT APPLY IN SUCH STATES.
- Page 22 INSTALLATION GUIDE • USER MANUAL FIRE & ICE: PORTABLE CHILLER & HEATER G&D Chillers welcomes any and all questions or concerns We can be reached at 800-555-0973 or 541-345-3903 GD-MNL_FNI_PM6-R2020A G&D CHILLERS, INC. •...