ermengineering DC-200 Use And Maintenance Manual

Automatic die cutter

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Use and maintenance manual

Automatic die cutter

Model: DC-200

____________________________________________________________________________________________________________________

(Original) Use and maintenance manual

Type: Automatic die cutter 2000mm

Model: DC-200

IMPORTANT

Read this user manual and follow the instructions and warnings before operating this device.

Any modification or transformation performed on this machine may cause loss of the

manufacturer's guarantee and liability.

This manual must always remain near to the machine and visible to all the operating and

maintenance staff, for any future consultation, forming part of the equipment.

www.ermengineering.com

info@ermengineering

✆

(+34)937632525

P a g . 1

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Page 1 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ (Original) Use and maintenance manual Type: Automatic die cutter 2000mm Model: DC-200 IMPORTANT Read this user manual and follow the instructions and warnings before operating this device. Any modification or transformation performed on this machine may cause loss of the manufacturer’s guarantee and liability.
Page 2: Table Of Contents
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ Index: Page CE Declaration of conformity: ................... ¡Error! Marcador no definido. Description: ....................................4 Technical characteristics:................................ 4 Installation and connection ..............................4 Using instructions: ..................................6 Safety systems and messages....................................7 Programming ..........................................
Page 3: Ce Declaration Of Conformity
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ - CE Declaration of conformity WE DECLARE, under our responsibility, that the machine: - Type: Automatic die cutter - Brand: ERM Engineering - Model: DC-200 - Serial No.: xxxxxx - Manufacturer date: 2021...
Page 4: Description
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ - Description: Pneumatic die cutter with motorised head to cut conveyor belts in zigzag, with ball screw activated by a stepper motor and positioning control. Pressure and die cutting time control.
Page 5 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ Level and balance the machine by means of the regulation bolts on the rubber feet. Provide compressed air through a tube with minimum interior diameter of 8 mm. connected to the intake.
Page 6: Using Instructions
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ NOTE: It is recommended that the two supplies of air and power be run, hanging from above, to prevent personnel tripping or falling. - Using instructions: WARNING: THIS DEVICE INVOLVES THE HAZARD OF HANDS AND ARMS BEING TRAPPED BY THE...
Page 7: Safety Systems And Messages
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We shall check that the regulator pressure is between 2 and 6 bar. Safety systems and messages. This die cutter has been equipped with the following safety systems: 1- EMERGENCY STOP This system allows an emergency stop to be performed at any time using the two push buttons located at both ends of the bench.
Page 8: Programming
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ The door must be closed to deactivate it. 4- CYLINDER DETECTOR This device does not allow displacement of the head because it detects that the cutting cylinder is not raised. This may happen due to lack of air or failure of the detector.
Page 9: Belt Cutting Measures For The Different Dies
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ 4- STOP Allows the cutting process to be halted at any moment, to change the time or cutting pressure, for example. On pressing START, it will continue the process without losing the positioning memory 5- START Starts the cutting process or acts to reboot following a stop.
Page 10 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We then mark the measure to input the relevant material with a pencil, according to the die we want to use. We then place the belt under the tread bar until the mark made matches up with 0 Ref. and we make sure it is fully in contact with the guide rail.
Page 11 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We select function A-A if it is not activated. We press WIDTH to input the numerical value of the width of the belt in centimetres and accept pressing ENTER. We check that the STEP is correct. If it is not, we use the STEP key and input the desired value after ENTER.
Page 12 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We place the second end of the belt on the left side by the guide rail, but the opposite way, that is, with the coverage down, and position the end of the belt just on the O Ref. mark.
Page 13: Die Cutting A-A Finger Over Finger
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We lower the tread bar using the down push button and press START. Once the operation is completed, we release the material by raising the tread bar. DIE CUTTING A-A Finger over finger...
Page 14 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ Then pencil mark the two measures to insert the material for the stops STEP-1 and STEP-2. We then insert the material up to the first mark STEP-1. We lower the tread bar using the push button to lower it and press START.
Page 15 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ Once the anti-cut plate has been placed inside, we insert the material up to the second mark STEP-2. We reduce the cutting pressure to 2 bar, as the second cut shall only cut the top fabric.
Page 16: Die Cutting A-B For High Profile Belts At 90º
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We place the second end of the belt with the opposing face upward on the same left side and repeat the same operations. DIE CUTTING A-B for High profile belts at 90º...
Page 17 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We then place the belt under the holding bar until the mark made aligns with 0 Ref. and make sure that it is fully in contact with the guide rail.
Page 18: Die Cutting A-B Diagonal 70º
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We then place the belt under the holding bar until the mark made matches 0 Ref. and we make sure it is fully in contact with the guide rail. We lower the tread bar using the down push button and press START.
Page 19 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We place the belt that has already been cut in diagonal at 70º along with the supplementary guide to mark from 0 Ref. with the advance measurement of 80x10 70º.
Page 20: Changing Die Head
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ Once the first cut is complete, we note that the head will be positioned at point 0 of the opposite end of the control board. On reaching that point, we release the belt by pressing the raise bar button.
Page 21: Care And Maintenance
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ We remove the die and install the new one. We tighten the 2 bolts again. We close the rear door and program the correct gauge on MENU …. STEP … OK NOTE: We must adjust the cutting pressure for each type of die or material.
Page 22: Troubleshooting
Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ Periodically move the polypropylene base 2 or 3 mm. to even out the wear Turn or change the polypropylene table when the surface is impaired, to do this, turn off the machine and loosen the knob displacement.
Page 23 Use and maintenance manual Automatic die cutter Model: DC-200 ____________________________________________________________________________________________________________________ NOTE: In the event of any problem, pay special attention to the messages on the screen to find what is wrong. P a g . 2 3...
Page 24: Pneumatic Drawing
Use and maintenance manual Automatic die cutter Model: DC-200 __________________________________________________________________________________________________________________________________________________________________________ - Pneumatic drawing P a g 2 4...
Page 25: Spare Parts
Use and maintenance manual Automatic die cutter Model: DC-200 __________________________________________________________________________________________________________________________________________________________________________ - Spare parts PUNCHING PLATE 120X15 PUNCHING PLATE 80X10 N um ber P art nam e U nits N um ber P art nam e U nits K n771 01 cuchilla 0.7x1 22xdoble bisel norm al.par K n771 02 cuchilla 0.7x82xdoble bisel norm al.par...
Page 26 Use and maintenance manual Automatic die cutter Model: DC-200 __________________________________________________________________________________________________________________________________________________________________________ PUNCHING PLATE 50X20 PUNCHING PLATE 80X10 70º N u m ber P art nam e U nits N um ber P art nam e U nits K n771 03 cuchilla 0.7x79.5-70.par K n771 05 cuchilla 0.7x52.5.par...
Page 27 Use and maintenance manual Automatic die cutter Model: DC-200 __________________________________________________________________________________________________________________________________________________________________________ 701 03 701 1 4 701 00 701 1 5 N um ber P art nam e U nits 701 1 3 701 00 C D Q 2B 1 40T F -40D C Z.asm 701 01 C abeza C D 1 500.asm...
Page 28 Use and maintenance manual Automatic die cutter Model: DC-200 __________________________________________________________________________________________________________________________________________________________________________ 70205 70204 70206 N um ber P art nam e U nits 70201 B ase distancial.par 70202 E nlace troquel.par 70203 G uia cabezal.par 70204 S oporte guia cabeza.par 70203...
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Page 31: Electrical Drawing
Use and maintenance manual Automatic die cutter Model: DC-200 __________________________________________________________________________________________________________________________________________________________________________ - Electrical drawing P a g 3 1...
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