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Diamond Tools ICS 701-A Series Operator's Manual

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Model # 701-A
OPERATOR'S MANUAL

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Summary of Contents for Diamond Tools ICS 701-A Series

  • Page 1 Model # 701-A OPERATOR’S MANUAL...
  • Page 2 INTRODUCTION 701-A SERIES OPERATOR’S MANUAL INTRODUCTION This manual outlines the maintenance and operation of ICS manufactured ® products. This is a professional tool and is solely intended for use by trained and experienced operators. The 701-A Series power cutter is designed to cut concrete, stone, and masonry when used with the appropriate genuine ICS Diamond Chain.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 701-A SERIES OPERATOR’S MANUAL TABLE OF CONTENTS SYMBOLS & LABELS 4 - 5 NAMES & TERMS 6 - 7 SAFETY 8 - 10 TECHNICAL SPECIFICATIONS SET-UP 12 - 17 OPERATION 18 - 23 TROUBLESHOOTING MAINTENANCE 25-26 REFERENCE DECLARATION OF CONFORMITY ©...

  • Page 4: Symbols & Labels

    SYMBOLS & LABELS 701-A SERIES OPERATOR’S MANUAL SAFETY RULES To get the maximum benefit from your power cutter, and ensure maximum safety, be sure to read this manual thoroughly and follow the safety instructions provided. EXPLANATION OF WARNING LEVELS DANGER Indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
  • Page 5 SYMBOLS & LABELS 701-A SERIES OPERATOR’S MANUAL SYMBOLS AND LABELS THE FOLLOWING SYMBOLS ARE FOUND THROUGHOUT THIS MANUAL AND/OR ON THE POWER CUTTER AND ARE DESIGNED TO MAKE YOU AWARE OF POTENTIAL HAZARDS OR UNSAFE PRACTICES. WEAR READ TWO-HANDED PROTECTION INSTRUCTIONS SAFETY ALERT HOLD...

  • Page 6: Names & Terms

    NAMES & TERMS 701-A SERIES OPERATOR’S MANUAL 701-A NAMES AND TERMS Baffle Drain A device for controlling slurry and cutting debris in the side cover to reduce chain stretch and protect the operator from other projectiles. Bar retaining plate The plate between the guidebar and side cover that clamps the guidebar to prevent movement during operation.
  • Page 7 SYMBOLS & LABELS 701-A SERIES OPERATOR’S MANUAL Mud flap A barrier to protect the operator from cutting debris and other projectiles. Powerhead A power cutter without the chain or guidebar. PSI means pounds per square inch. It measures how much force is in a certain area –...

  • Page 8: Safety

    SAFETY 701-A SERIES OPERATOR’S MANUAL THE FOLLOWING WARNING SYMBOL APPLIES TO ALL THE ITEMS LISTED ON THIS PAGE Indicates a hazard with a medium level of risk WARNING which, if not avoided, could result in death or serious injury. Note: Chain breakage can result in high-speed ejection of parts, which can result in death or serious personal injury to operators or bystanders.
  • Page 9 SAFETY 701-A SERIES OPERATOR’S MANUAL THE FOLLOWING WARNING SYMBOL APPLIES TO ALL THE ITEMS LISTED ON THIS PAGE Indicates a hazard with a medium level of risk WARNING which, if not avoided, could result in death or serious injury. This power cutter can generate hazardous dust and vapors. Determine the nature of the material you are going to cut before proceeding with the job.
  • Page 10 SAFETY 701-A SERIES OPERATOR’S MANUAL THE FOLLOWING WARNING SYMBOL APPLIES TO ALL THE ITEMS LISTED ON THIS PAGE Indicates a hazard with a low level of risk which, CAUTION if not avoided, could result in minor or moderate injury. • Always disconnect the air supply and relieve pressure from supply lines before performing maintenance on the power cutter.

  • Page 11: Technical Specifications

    TECHNICAL SPECIFICATIONS 701-A SERIES OPERATOR’S MANUAL Weight without bar and chain 29 lbs (13 kg) Length 20 in (58.5 cm) Height 10.5 in (26.5 cm) Width 12 in (30.5cm) Air Motor Power 6.5 Hp (5 Kw) Allowable Air Pressure 90psi (6 bar) maximum Air Supply Requirement 124 cfm (3.5 m /min) minimum...

  • Page 12: Set-Up

    SET-UP 701-A SERIES OPERATOR’S MANUAL STEP 1 Loosen the side cover nuts and remove the side cover and bar clamp plate. STEP 2 Place the bar onto the studs and the chain adjustment pin. © 2021 ICS, Oregon Tool International Inc. Specifications are subject to change without notice. REV10152021 F/N 573498...
  • Page 13 SET-UP 701-A SERIES OPERATOR’S MANUAL STEP 3 Turn the chain-tensioning screw counterclockwise until the bar comes into contact with the drive sprocket. start here STEP 4 Mount the chain on the bar starting at the drive sprocket & continue over the bar nose.
  • Page 14 SET-UP 701-A SERIES OPERATOR’S MANUAL STEP 5 Make sure all of the drive links are inside the bar groove, then pre-tension the chain by turning the tensioning screw clockwise. STEP 6 Install the bar clamp plate over the bar studs in proper orientation. "Front" is marked on the plate.
  • Page 15 SET-UP 701-A SERIES OPERATOR’S MANUAL STEP 7 Install the side cover over the bar studs and install side cover nuts. Finger tighten only. STEP 8 Tension the chain properly. Do not over tension the diamond chain. Loss of power will result. ©...
  • Page 16 SET-UP 701-A SERIES OPERATOR’S MANUAL CAUTION CORRECT CHAIN TENSION All chains have a tendency to stretch when used. Diamond chains stretch more than wood cutting chains because of the abrasive materials they are cutting. If the chain is too tight, more power goes into turning the chain rather CORRECT CHAIN TENSION than into the cut.
  • Page 17 SET-UP 701-A SERIES OPERATOR’S MANUAL STEP 9 Lift up on the nose of the bar and firmly tighten the side cover nuts. Be sure the side cover nuts are tightened to approximately 20 ft-lbs (27 Nm). © 2021 ICS, Oregon Tool International Inc. Specifications are subject to change without notice. REV10152021 F/N 573498...

  • Page 18: Operation

    OPERATION 701-A SERIES OPERATOR’S MANUAL PRE-CUT CHECKLIST CAUTION To maximize the life of the cutting system, ensure that proper chain tension is maintained. If tension is too tight, it will lead to excessive chain stretch, and a lot of the power cutters power will be used to overcome friction.
  • Page 19 OPERATION 701-A SERIES OPERATOR’S MANUAL PRE-CUT CHECKLIST, CONT. • Adequate Water Supply and Pressure: Minimum Flow: 1 gpm (4 lpm) Minimum Water Pressure: 20 psi (1.4 bar) Checking for water pressure without a pressure gauge: With the compressor off, attach water hose to the power cutter water connection. Pull the chain off to one side of the bar and turn on the water valve.
  • Page 20 OPERATION 701-A SERIES OPERATOR’S MANUAL WARNING If cutting pipe with PowerGrit® be sure the cut line stays open by providing proper pipe support. Also check for neighboring utilities or obstructions. Concrete is very heavy, 1 cubic foot (30 cubic cm) weighs 150 lbs (68 kg). Be sure to cut so that concrete cannot fall and injure operator or bystanders.
  • Page 21 OPERATION 701-A SERIES OPERATOR’S MANUAL OPERATING THE DIAMOND POWER CUTTER IN CONCRETE • When cutting into concrete, plunge cut instead of starting at the top of the wall. This will reduce chatter, extend diamond life, create a straighter cut and more quickly enable the use of the Wallwalker®. •...
  • Page 22 OPERATION 701-A SERIES OPERATOR’S MANUAL OPERATING THE DIAMOND POWER CUTTER IN CONCRETE • When cutting into concrete, plunge cut instead of starting at the top of the wall. This will reduce chatter, extend diamond life, create a straighter cut and more quickly enable the use of the Wallwalker®. •...
  • Page 23 OPERATION 701-A SERIES OPERATOR’S MANUAL SYSTEM CLEAN-UP 1. Run power cutter with water on, for 15 seconds out of cut to flush slurry and debris from chain, bar and drive sprocket. 2. Wash concrete slurry from power cutter body. 3. Remove bar and chain. Flush out chain tensioner assembly location with high water pressure and lube with grease.

  • Page 24: Troubleshooting

    TROUBLESHOOTING 701-A SERIES OPERATOR’S MANUAL • SLOW CHAIN SPEED - Be sure the compressor is providing the correct air pressure at the power cutter (90 psi = 6 bar) and cubic feet per minute (124 cfm = 3.5 m /min). Chain is installed too tight. Refer to tension on page 11.

  • Page 25: Maintenance

    MAINTENANCE 701-A SERIES OPERATOR’S MANUAL DRIVE SPROCKET INSTALLATION STEP 1 • Remove snap ring • Remove sprocket • Install sprocket in reverse order ensuring counter bore is facing out. • Install snap ring STEP 2 • Ensure snap ring is fully seated in snap ring groove.
  • Page 26 MAINTENANCE 701-A SERIES OPERATOR’S MANUAL AIR MOTOR MAINTENANCE Service life and performance of the chain power cutter are determined by: 1. Degree of air purity 2. Lubrication 3. Maintenance Prior to operating the power cutter be sure to: 1. Blow the air hose clear prior to connecting it to the power cutter. Install dirt and water separators upstream of the power cutter 6 - 12 ft (2 - 4 m).

  • Page 27: Reference

    REFERENCE 701-A SERIES OPERATOR’S MANUAL APPROXIMATE CUTTING RATES Material Cutting Rate Concrete – 6 in (15 cm) 5 lineal in/min (12 cm/min) Red Brick – 6 in (15 cm) 10 lineal in/min (25 cm/min) Rebar – #4 (12 mm) 10–20 seconds through each piece *Rebar must be encased in concrete, never cut bare rebar with ICS Diamond Chain.

  • Page 28: Declaration Of Conformity

    701-A SERIES OPERATOR’S MANUAL © 2021 ICS, Oregon Tool International Inc. Specifications are subject to change without notice. REV10152021 F/N 573498...
  • Page 29 701-A SERIES OPERATOR’S MANUAL ICS, OREGON TOOL INC. 4909 SE INTERNATIONAL WAY PORTLAND, OR 97222 800.321.1240 icsdiamondtools.com © 2021 ICS, Oregon Tool International Inc. Specifications are subject to change without notice. REV10152021 F/N 573498...

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