Hyster H80FT Service & Repair Manual

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Service & repair manual (25 pages)

Service & repair manual (25 pages)

Service & repair manual (25 pages)

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Hyster P005 (H80FT, H90FT, H100FT, H110FT, H120FT)

Forklift Service Repair Manual

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Summary of Contents for Hyster H80FT

Page 1 Hyster P005 (H80FT, H90FT, H100FT, H110FT, H120FT) Forklift Service Repair Manual...
Page 2 S120FTS; S120FTPRS) [G004]; H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) [P005] This manual contains information that is confidential and/or proprietary to Hyster Company, its subsidiaries and/or vendors. Copying or distribution of any sections of this manual marked "Confidential/Proprietary" is prohibited.
Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
Page 4 S30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001]; S2.0-3.5FT (S40-70FT, S55FTS) [F187]; H2.0-3.5FT (H40-70FT) [L177]; S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) [G004]; H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) [P005] ©2013 HYSTER COMPANY...
Page 5 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
Page 7 1300 SRM 1529 General General This section has the repair procedures for the transmission. SERIAL NUMBER The transmission serial number is located on the right side of the transmission control valve directly below the floor plate. See Figure 1. 1. TRANSMISSION SERIAL NUMBER Figure 1.
Page 8 Charge Pump Repair 1300 SRM 1529 Charge Pump Repair LIFT TRUCKS MANUFACTURED BEFORE Legend for Figure 2 JULY, 2013 NOTE: THE TRANSMISSION IS SHOWN REMOVED FROM LIFT TRUCK FOR CLARITY. Remove 1. CAPSCREW NOTE: The charge pump can be removed from the 2.
Page 9 1300 SRM 1529 Charge Pump Repair NOTE: THE TRANSMISSION IS SHOWN REMOVED FROM LIFT TRUCK FOR CLARITY. 1. CAPSCREW 4. GASKET 2. WASHER 5. TORQUE CONVERTER HOUSING 3. CHARGE PUMP Figure 3. Transmission Charge Pump Confidential/Proprietary - Do Not Copy or Duplicate...
Page 10 Torque Converter Replace 1300 SRM 1529 Torque Converter Replace REMOVE Disconnect transmission wiring harness connec- tors from control valve and transmission. WARNING Remove transmission wiring harness from trans- Make sure the engine and transmission are mission. See Figure 4. held in position so that they will not fall and cause an injury and damage to the equipment.
Page 11 1300 SRM 1529 Torque Converter Replace 1. GM 2.4L ENGINE 4. TRANSMISSION 2. CAPSCREW 5. ACCESS COVER 3. TRANSMISSION WIRING HARNESS 6. CONTROL VALVE Figure 4. Engine-Transmission Combination Confidential/Proprietary - Do Not Copy or Duplicate...
Page 12 Torque Converter Replace 1300 SRM 1529 Figure 5. Torque Converter Bolt Access Confidential/Proprietary - Do Not Copy or Duplicate...
Page 13 1300 SRM 1529 Torque Converter Replace Legend for Figure 5 A. GM 2.4L ENGINE D. GM 4.3L ENGINE B. MAZDA ENGINE E. CUMMINS 3.3L DIESEL ENGINE C. YANMAR ENGINE 1. ACCESS HOLE 2. FLYWHEEL HOUSING Confidential/Proprietary - Do Not Copy or Duplicate...
Page 14 Torque Converter Replace 1300 SRM 1529 1. TRANSMISSION OIL FILTER 9. PLUG 2. DIPSTICK 10. CAPSCREW 3. DIPSTICK TUBE 11. WASHER 4. TRANSMISSION HOUSING 12. SMALL ACCESS COVER 5. TORQUE CONVERTER HOUSING 13. TORQUE CONVERTER 6. TRANSMISSION OIL TEMPERATURE SENSOR 14.
Page 15 1300 SRM 1529 Torque Converter Replace 1. TRANSMISSION OIL FILTER 9. PLUG 2. DIPSTICK 10. CAPSCREW 3. DIPSTICK TUBE 11. WASHER 4. TRANSMISSION HOUSING 12. SMALL ACCESS COVER 5. TORQUE CONVERTER HOUSING 13. TORQUE CONVERTER 6. TRANSMISSION OIL TEMPERATURE SENSOR 14.
Page 16 Torque Converter Replace 1300 SRM 1529 NOTE: Perform Step 12 through Step 16 only if repair of the of the transmission chain drive is required. If the transmission clutch packs are in need of further repair, see Clutch Packs Repair. 12.
Page 17 1300 SRM 1529 Torque Converter Replace INSTALL See Figure 10 for lift trucks manufactured before July, 2013 NOTE: Perform Step 1 through Step 4 only if repair of the transmission chain drive was performed. See Figure 11 for lift trucks manufactured after July, 2013 1.
Page 18 Torque Converter Replace 1300 SRM 1529 1. TRANSMISSION OIL FILTER 9. PLUG 2. DIPSTICK 10. CAPSCREW 3. DIPSTICK TUBE 11. WASHER 4. TRANSMISSION HOUSING 12. SMALL ACCESS COVER 5. TORQUE CONVERTER HOUSING 13. TORQUE CONVERTER 6. TRANSMISSION OIL TEMPERATURE SENSOR 14.
Page 19 1300 SRM 1529 Torque Converter Replace 1. TRANSMISSION OIL FILTER 9. PLUG 2. DIPSTICK 10. CAPSCREW 3. DIPSTICK TUBE 11. WASHER 4. TRANSMISSION HOUSING 12. SMALL ACCESS COVER 5. TORQUE CONVERTER HOUSING 13. TORQUE CONVERTER 6. TRANSMISSION OIL TEMPERATURE SENSOR 14.
Page 20 Torque Converter Replace 1300 SRM 1529 13. If removed, install a lifting eye bolt into rear ac- WARNING cess cover bolt hole, and connect a lifting device Make sure the engine and transmission are to eye bolt. held in position so that they will not fall and Align torque converter housing with flywheel cause an injury and damage to the equipment.
Page 21 1300 SRM 1529 Torque Converter Replace 1. GM 2.4L ENGINE 4. TRANSMISSION 2. CAPSCREW 5. ACCESS COVER 3. TRANSMISSION WIRING HARNESS 6. CONTROL VALVE Figure 12. Engine-Transmission Combination Confidential/Proprietary - Do Not Copy or Duplicate...

This manual is also suitable for:

H90ft H100ft H110ft H120ft