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MAHLE CES-6000
Operation Manual
EN
Engine Stand

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Table of Contents
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Summary of Contents for MAHLE CES-6000

  • Page 1 MAHLE CES-6000 Operation Manual Engine Stand...
  • Page 2 | 2 | CES-6000 EVERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL – FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. READ THIS MANUAL CAREFULLY AND...
  • Page 3: Table Of Contents

    Contents CES-6000 | 3 | en Contents Safety Regulations ..........4 Warnings ............4 Foreword ..............5 From the manufacturer ......... 5 Symbols Use ............5 Signal words ..........5 Responsibilities ............. 6 Receiving inspection ........6 Owner and/or operator responsibilities ..6 Specifications ............
  • Page 4: Safety Regulations

    Safety Regulations en | 4 | CES-6000 1. Safety Regulations Never modify the product in any way. Modifications may cause the dolly to perform improperly, resulting in injury or death. 1.1 Warnings Always use caution while operating this device and...
  • Page 5: Foreword

    Signal words call attention to a safety message or offering of A/C, fluid and nitrogen service equipment, messages, or a property damage message or MAHLE Service Solutions has partnered with Gray messages, and designate a degree or level of hazard Manufacturing to provide the highest quality hydraulic seriousness.
  • Page 6: Responsibilities

    Responsibilities en | 6 | CES-6000 4. Responsibilities 5. Specifications 4.1 Receiving inspection 5.1 CES-6000 Before attempting to operate this equipment, thoroughly Model CES-6000 US units Metric units read and understand this manual. Completely remove all tape and packaging. Inspect the equipment immediately...
  • Page 7: Product Description

    Product Description CES-6000 | 7 | en 6. Product Description 6.1 Component identification Fig. 1: CES-6000 Side view Adapter extension plate Adapter adjuster plate Tool tray Gear box Anti-rotation lever Gear box crank handle Jack handle Locking screw Jack...
  • Page 8: Assembly

    | 8 | CES-6000 Assembly 7. Assembly 7.1 CES-6000 assembly Use care while assembling engine stand. Parts are heavy and awkward to handle. Have another person assist with assembly where necessary. Use figures to assist in assembly of engine stand. If...
  • Page 9 Assembly CES-6000 | 9 | en Fig. 3: Jack and main top assembly 14 Jack with pivot block (1) 15 Cap screw, 1/4”-20UNC, 1-1/2” long (3) 16 Flat washer, 1/4” (3) 17 Jack bracket, 1/4” thick (1) Fig. 4: Shaft assembly 18 Jack bracket spacer, 1/8”...
  • Page 10 | 10 | CES-6000 Assembly Fig. 5: Gear box installation 28 Retaining ring, 1-1/2” diameter (2) 29 Jack pivot pin (1) 30 Cap screw, 1/2”-13UNC, 3/4” long (4) 31 Flat washer, 1/2” (4) 32 Gear box spacer (2) 33 Gear box (1) 34 Cap screw, 1/4”-20UNC, 1/2”...
  • Page 11: Operation

    Operation CES-6000 | 11 | en 8. Operation 8.2 Dismounting an engine WARNING - This section discusses the appropriate and 1. Prepare engine for moving and engine’s destination safe methods for using the stand. Failure to follow all of for accepting engine.
  • Page 12: Maintenance And Inspection

    Maintenance and Inspection en | 12 | CES-6000 9. Maintenance and Inspection 9.2 Maintenance instructions WARNING - The engine stand must be inspected WARNING - All inspection and maintenance procedures according to the requirements of this section. Failure must be performed after the jack has been removed to properly inspect the engine stand could lead to from service.
  • Page 13: Maintenance Chart

    Maintenance Chart CES-6000 | 13 | en 10. Maintenance Chart Person Action Date Details responsible Receiving inspection Assembly...
  • Page 14 Maintenance Chart en | 14 | CES-6000 Person Action Date Details responsible...
  • Page 15: Notes

    Notes CES-6000 | 15 | en 11. Notes...
  • Page 16 | 16 | TSL-50 MAHLE Aftermarket Inc. 10 Innovation Drive York, PA 17402 U.S.A. Phone: (800) 468-2321 Fax: (717) 755-8304 E-mail: tech.mss@us.mahle.com www.servicesolutions.mahle.com...

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