HYDRA RINSE HR Series Operator's Manual

Cleaning and sanitizing system

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Catalog Number: HRKT0060

STLHR

Operators

Manual

MODEL:

HRF3-0

Hydra Rinse™ Cleaning and Sanitizing System

for Soft Serve Ice Cream Machines

101-1620 P.01

Table of Contents

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Summary of Contents for HYDRA RINSE HR Series

Page 1 ™ Catalog Number: HRKT0060 STLHR Operators Manual MODEL: HRF3-0 Hydra Rinse™ Cleaning and Sanitizing System for Soft Serve Ice Cream Machines ® 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 2 America and other countries. Statutory Damages of up to $150,000 (17 USC 504) could result for infringement, which could also lead to consequent civil and criminal penalties. All rights reserved. Hydra Rinse, LLC 7870 Lehigh Crossing Suite 1, Victor New York 14564 Toll Free: 844-233-6349 101-1620 P.01 ®...
Page 3: Table Of Contents
✓ Acceptable System Option Section 10: WSF128-169 Portable Wandstation • Mounting Bracket Hard Non-porous Food Contact Surfaces • Section 11: Upgraded Components Upgraded Components • Machine Beater Shaft • 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 4 38, 39 Table Defining LED Process and Error Codes • Section 17: Battery Installation/Replacement Section 18: Replacement Components Specific Replacement Components for Your STLHR • Section 19: Warranty 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 5: Section 1: Installation Guidelines
Refer to applicable National, Federal, State and and Cleaner Concentrate local codes. We also recommend using a Water Softener to minimize hard water impact on the entire Hydra Rinse™ Eco System. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 6: Section 2: Operator Introduction
3 C Dry Cell Batteries • Do Not place in fire or incinerator. • Do Not dispose in refuse. • Do remember to recycle in accordance with local regulations. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 7: Section 3: Safety
When possible, always power off equipment before servicing to avoid when exposed to water. electrocution/ damage to device. Water/ Temperature Do not operate the with water STLHR temperatures above 120°F (48.9°C). 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 8: Section 4: Product Introduction
™ Catalog Number: HRKT0060 Product Introduction Section 4 The Hydra Rinse Eco System is comprised of a plurality of Hydra Rinse products designed to work exclusively with ProNatural Brands naturally derived LEXX Liquid The Hydra Rinse Eco System was designed for Sanitizer and Cleaner Concentrate (LEXX™).
Page 9: Section 5: User Interface
Self-clean mode when used simultaneously with the “PLAY/PAUSE” button The “PLAY/PAUSE” button functionality: o Cancel initiated cleaning/sanitizing cycle o Pause/Resume cleaning/sanitizing cycle o Self-clean mode when used simultaneously with the “ONE TOUCH” button 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 10: The "Status Indicators" Leds
LED” will represent the tenths place and the “RED LED” will represent the ones place ( 136 stored cycles is represented with 1 Green blink, 3 Yellow blinks and 6 Red blinks, indicating 136 available cycles are stored inside the unit 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 11: Section 6: Lexx™ Cups And Gallon Concentrat E
HRWAND128 “WSF128-169 Portable Wandstation”. The HRWAND128 will be used to perform many of the cleaning/sanitizing tasks within the Hydra Rinse™ Process. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 12: Section 7: Registration Of Token Tag
In order to conclude the “TOKEN TAG” registration process, once again press and then release the “RESET-CUPS-PROGRAM” button, but this time without the “TOKEN TAG” present. This will reset the Pro-Control rendering it ready for use. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 13: Section 8: Referenced Components
   IMAGES FOR ILLUSTRATION ONLY Item: Description: HYDRA RINSE™ WIPES LEXX™ CUPS LEXX™ Liquid Sanitizer and Cleaner Concentrate LEXX™ pH TEST STRIPS (Included with Bundle) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 14: Section 9: Required Water And Drain Source
The uses of a Sink, Drain Inlet, or a NSF approved floor drain e.g. 1-½” above drain gate, are all valid options for the waste ( Image for illustration only ) FIG.B discharge. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 15: Section 10: Wsf128-169 Portable Wandstation
Hydra Rinse™ Process. The Wandstation eliminates the need for manual mixing of cleaner/sanitizer solution. FIG.D 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 16: Section 11: Upgraded Components
FIG.E ( Image for illustration only ) components in FIG.E, with the exception to the machine “BEATER SHAFT”. FIG.F ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 17: Section 12: Nsf Certified Hydra Rinse™ Process
Catalog Number: HRKT0060   Upgrading soft serve machine (Section 11: Upgraded Components) prior to performing the Hydra Rinse™ Process is required NSF Certified Hydra Rinse™ Process Section 12 Step 1: Review Section 14: “Details of the Hydra Rinse™ Process” before referencing this document Step 2: Place machine in “Sleep Mode”.
Page 18: Section 13: Nsf Certified Flavor Change Process
Catalog Number: HRKT0060   Upgrading soft serve machine (Section 11: Upgraded Components) prior to performing the Hydra Rinse™ Process is required NSF Certified Flavor Change Process Section 13 Step 1: Review Section 14: “Details of the Hydra Rinse™ Process” before referencing this document Step 2: Place machine in “Sleep Mode”.
Page 19: Section 14: Details Of The Hydra Rinse™ Process
Freezer Cylinder. will increase the proficiency associated with the removal of frozen product mix (also suggested for product mix with greater than or equal to 10% fat content). 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 20 Product Mix Product Mix Adaptor Check Adaptors Valve FIG.4 ( Image for illustration only ) FIG.5 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 21 “CLEAN MODE” and “PUMP” for each freezing cylinder. Note: Refer to your State and local health codes for re-run permissibility. FIG.7 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 22 You can add paper toweling to the lower Press down and cabinet to aid in capturing any residual solution that Slide forward may occur during this process. FIG.9 (Image for illustration only) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 23 FIG.11 without removing the front door; ask your participating reseller for more information about Hydra Rinse™ Ready Components. FIG.11 ( Images for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 24 5 seconds; feather the air bleed valve(s) while flushing soiled surfaces to allow solution to flow through and around the entire valve. FIG.13 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 25 Place adaptors back into the pre-rinse solution as illustrated FIG. 15; ensure the adaptor(s) are fully submerged in the solution. FIG.15 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 27 “KEEPER SWITCH”. The “PRO-CONTROL” FIG19 ( Image for illustration only ) is in position when the “KEEPER SWITCH” can freely slide forward FIG.20, securing the unit in place. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 28 ( Image for illustration only ) Note: Lube Cup Housing with food safe lube FIG.23 when “ALIGNMENT ARROWS” become difficult to align. Lube Sealing Face, Not O-ring FIG.23 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 29 Note: Up to 750 wash cycles can be stored inside the releases the “RESET-CUPS-PROGRAM” “PRO-CONTROL” at any given time. button, which is required after every register/read operation. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 30 CONTROL” to reboot. You will be “DINGED” losing 1 this allows end users to make necessary cycle as if that cycle had completed successfully, so adjustments when required. be mindful. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 31 INLETS” are sufficiently submersed FIG.29 while the pump(s) are drawing solution. De-activate the “PUMP(S)” as soon as the solution has been depleted. FIG.29 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 32 RINSE™ WIPES” will aid in giving the “MIX CONTAINER(S) AND PRODUCT MIX DRAWER(S)” the attention they need for cleaning and sanitizing. FIG.31 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 33 “PRO-CONTROL”: First lift upward, then wiggle the unit back and forth while FIG.34 for illustration only ) Image pressing downward on the ends of the “INTERFACE MANIFOLD ASSEMBLY”. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 34 Give the lower refrigeration cabinet a good once over using the HRWAND128 LEXX™ solution and Hydra Rinse™ Wipes before reassembly; re-introduce product mix accordingly. FIG.36 ( Images for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 35 This function will be described next, “SEQUENCE FOR MECHANICAL SCRUBBING INTERNAL COMPONENTS”. FIG.38 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 36 Once the components are deemed soil free, apply one last application of FIG.40 ( Image for illustration only ) sanitizer/cleaner solution; no rinsing required. Re-install “INTERNAL COMPONENTS” and “FRONT DOOR”. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 37 20-30 seconds; sanitizer injection follows shortly thereafter. FIG.48 Image for illustration only )  SEQUENCE FOR MECHANICAL SCRUBBING CONCLUDED  101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 38 CYCLE”; cycle is approximately 15 seconds in Note: Wipe the “PRO-CONTROL” with duration. (repeat as many times deemed necessary) “HYDRA RINSE™ WIPES” while water is flowing from the unit to clean surfaces. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 39 “CUP HOUSINGS” as illustrated FIG.52. This will “PRO-CONTROL”. reduce the force required to remove the cups between usages. FIG.52 ( Image for illustration only ) 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 40: Section 15: Troubleshooting Guide
 Improper engagement of  Check and push hose into leaking push-to-connect to hose fitting.  Loosely connected fittings  Tighten leaking fitting by rotating an additional 90-110° rotation. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 41  Ensure cups are properly  Replace O-ring(s). engaged with the Pro-Control housing Quick connects leak  Worn out, O-ring damaged  Contact local Distributor/Dealer for replacement parts/ O-ring. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 42: Section 16: Pro-Control Leds
Indicates Pro-Control is in "Agitate Solution" Mode Inward LED sequence: Place Soft Serve 10 consecutive Indicates Pro-Control is in Machine in “Wash beeps "Agitate Solution" Mode Mode” reminder 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 43 End User Checked for and then Release the available token count, and “RESET-CUPS- no cycles were available: PROGRAM” button cycles=0. once for registering and once to reset 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 44: Section 17: Battery Installation/Replacement
When replacing “PHILLIPS HEAD SCREWS”, tighten in a cross pattern while paying close • attention to “TOP COVER” gap. When “TOP COVER” meets the “PRO-CONTROL HOUSING” (no gap), stop tightening screw; over tightening may stress unit causing premature failure. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 45: Section 18: Replacement Components
™ Catalog Number: HRKT0060 Replacement Components Section 18 FOR ORIGINAL EQUIPMENT REPLACEMENT COMPONENTS PLEASE VISIT: WWW.HYDRARINSE.COM 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...
Page 46: Section 19: Warranty
This warranty entitles to you specific rights, and you may also have other rights, which differ from state to state. No other warranties shall apply. 101-1620 P.01 ® © COPYRIGHT HYDRA RINSE, LLC 2017 | ALL RIGHTS RESERVED...

This manual is also suitable for:

Hrf3-0