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Related Manuals for Novatek UBZ-305
Summary of Contents for Novatek UBZ-305
- Page 1 NOVATEK-ELECTRO LTD Intelligent Industrial Electronics UNIVERSAL MOTOR PROTECTION UNIT UBZ-305 OPERATION MANUAL TECHNICAL PASSPORT The quality management system of production complies with the requirements of DSTU ISO 9001:2009 (ISO 9001:2008), No. UA 2.032.7110-12 Odessa www.novatek-electro.com...
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Page 2: Table Of Contents
5.5.1 Communication protocol and interface 5.5.2 Communication parameters 5.5.3 Communication protocol 5.5.4 Command codes 5.5.5 Control of correct transmission of data packet 5.5.6 Register addresses 5.5.7 Time parameter registers 5.5.8 Communication errors handling 5.5.9 Remote control of the motor using RS-232/RS-485 interface UBZ-305 NOVATEK-ELECTRO... - Page 3 8 TRANSPORTATION AND STORAGE 9 SERVICE LIFE, SHELF LIFE AND MANUFACTURER WARRANTY 10 ACCEPTANCE CERTIFICATE 11 CLAIMS DATA Appendix А – Current protection with dependent time delay Appendix В – UBZ operation for motor control with winding changeover when star-to-delta starting. NOVATEK-ELECTRO UBZ-305...
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Page 4: Application
~ 4 ~ This Operation Manual is intended to familiarize you with the unit, the requirements for safety, operation and maintenance procedures of the universal motor protection unit of UBZ-305 (hereinafter referred to as UBZ). ATTENTION! ALL REQUIREMENTS OF THIS OPERATION MANUAL ARE COMPULSORY TO BE MET! -
Page 5: Operating Conditions
For UBZ operation with PC the program of UBZ-304/305 Control Panel can be used; it is available on the website of NOVATEK-ELECTRO Company (http://www.novatek-electro.com/production_ubz.htm). UBZ-304/305 Control Panel program is designed to monitor the status and collect data of the UBZ-305 unit via RS-232 or RS-485 communication interfaces (MODBUS Protocol). The program allows for saving (loading) various UBZ settings, retrieving data and save them for further analysis. -
Page 6: Displays And Controls
12 – Button "SETUP" turns on the parameters setting mode; 13 – Red LED "SETUP" is on when UBZ is in the mode of parameters setting; 14 – LCD. Fig.1.2 – Controls of UBZ UBZ-305 NOVATEK-ELECTRO... -
Page 7: Specifications
Permit according to temperature of temperature transmitters, °С Power consumption (under load), not more, VA Weight, not more, kg 0.34 Overall dimensions (Fig.1.1), H*B*L, mm 91*157*58 Position in space free Housing material self-extinguishing plastic NOVATEK-ELECTRO UBZ-305... -
Page 8: Measured, Calculated, Special And Service Parameters
1.2 In. Maximum phase current achieved during this period is the maximum starting current. Voltage 100 – Effective values of phase voltages (determined Phase U1 Volt when connecting the neutral conductor to UBZ), V Phase U2 UBZ-305 NOVATEK-ELECTRO... - Page 9 In excess of the energy meter of the value 200 000 000, the counter is reset and the energy metering will start from zero. Recording the current values of the energy in the non-volatile memory is performed every 15 min. NOVATEK-ELECTRO UBZ-305...
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Page 10: Programmable Parameters
Tripping delay, s I2 rev delay 0 – "Off" - protection is off; Permit for protection 1 – "OnnAR" – protection is on, operation I2 rev Protect ARS after tripping is disable; 2 – "On AR"- protection is on, UBZ-305 NOVATEK-ELECTRO... - Page 11 1 – "OnnAR" – protection is on, operation for minimum Umin line voltage ARS after tripping is disable; protec 2 – "On AR" – protection is on, ARS is enabled. Maximum line voltage, Umax Tresh Tripping delay for Umax maximum line voltage, s delay NOVATEK-ELECTRO UBZ-305...
- Page 12 Imin minimum current, s ARS time, s AR time 0 – "Off" – ARS is disabled; Disabled ARS for all 1 – "On" – ARS is enabled. faults (except voltage faults) AR parameter value covers all UBZ-305 NOVATEK-ELECTRO...
- Page 13 0 – "Off" – ARS is disabled; ARS after tripping Temp AR 1 – "On" – ARS is enabled. 0 – "AonM" – warning and Temperature transmitters fault continuation of operation; Temp 1 – "AoffM" – warning and motor reaction Sens Fault stop. NOVATEK-ELECTRO UBZ-305...
- Page 14 Total time of the unit *When data transmitting operation, day MODBUS/RS-232 interface the Time UBZ operating time is transmitted in hours. Motor operating time, * When data transmitting by Time MODBUS/RS-232 interface the motor operating time is transmitted in hours. UBZ-305 NOVATEK-ELECTRO...
- Page 15 Control via analog input 0-20 mA Upper threshold, mA Input I UP Lower threshold, mA Input I DOWN 0 – "Off" – control is off; Control algorithm Input I 1 – "OffUP" – the motor is off when the current is higher than NOVATEK-ELECTRO UBZ-305...
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Page 16: Protection Functions
– for thermal overload; – undercurrent protection in phases; – delayed starting (rotor blocking); – overheating of windings; – for minimum line voltage; – for maximum line voltage; – for line voltage imbalance (negative sequence voltage protection); UBZ-305 NOVATEK-ELECTRO... -
Page 17: Maximum Phase Current Protection
ARS after tripping will not occur (regardless of the value of “I2 rev protec” parameter). The coefficient of negative voltage (current) sequence is characteristic of unbalance of three-phase voltage (current). Approximately the coefficient of negative voltage sequence is determined by the formula: NOVATEK-ELECTRO UBZ-305... -
Page 18: Minimum Phase Current Protection
The protection system operates when all the phase currents are more than set-points during a period of time greater than LT time delay (“Block I delay” parameter). Fig. 2.4 – Delayed start and rotor blocking UBZ-305 NOVATEK-ELECTRO... -
Page 19: Thermal Overload Protection
PTC type (1kOhm at 25°C) (“Temp S1 Type” = PTC parameter), – protection is enabled and stops the motor when the monitored temperature is more than the set-point (“Temp S1 Off M” parameter). NOVATEK-ELECTRO UBZ-305... -
Page 20: Voltage Protection
Rated input current of CT (Ict) is selected based on the rated current of the motor (In), the motor starting current, start duration, the time required for ARS (taking into account the characteristics of UBZ inputs designed to connect CT (Table 2.8)). UBZ-305 NOVATEK-ELECTRO... -
Page 21: Ubz Design
5.2.3 To monitor and measure the motor insulation, connect the control terminal of the insulation 25 to one of output contacts of MS. If the motor housing is not grounded, or network with isolated neutral is used, or NOVATEK-ELECTRO UBZ-305... - Page 22 – to set the parameter of “Communication” = “RS232”. Notes: 1) Program "Setup_cplubz304(Х.Х).exe" can be found at website of NOVATEK-ELECTRO Company: (http://www.novatek-electro.com/production_ubz.htm). 2) The unit is completed with the cable КС-01 when ordering. It is possible to manufacture the cable independently by the user in accordance with Fig.5.12.
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Page 23: Ubz Control
User level; – Advanced user level; – Remote control. All the modes of control have possibility to switch UBZ in the state: – Viewing the measured and calculated parameters (Table 2.5); – Viewing the faults logbook (it. 5.8). NOVATEK-ELECTRO UBZ-305... -
Page 24: Measured And Calculated Parameters View State
“USERS PASSWORD” and “<0>”. With the help of UP and DOWN buttons you can dial the digit of user password from 1 to 9 and can press the button "WR/SEL". If the password is UBZ-305 NOVATEK-ELECTRO... -
Page 25: Mode Of Minimum Number Of Settings
"MMSP". To do this it is required: – using buttons DOWN or UP select the desired parameter value; – using the button "WR/SEL", record the value of the parameter, and to go back to menu without recording, press the "SETUP" button. NOVATEK-ELECTRO UBZ-305... -
Page 26: Mode Of Advanced User Level
5.3.8 Real time setting To set the real time it is necessary the following: 1) pressing "SETUP" button, enter the parameters setting mode; 2) using UP and DOWN buttons, select parameter “Real Time”; 3) press the button "SETUP" (Fig.5.10); UBZ-305 NOVATEK-ELECTRO... -
Page 27: Ubz Faults Reset On Front Panel
(Table 5.12) and the led "FAULT" lights up. In the absence of disabling factors, enabling the load relay is determined by the value of parameter “Start>Power” (UBZ operation after energizing): 1) when “Start>Power” = “StOff”, the load relay will not be enabled. NOVATEK-ELECTRO UBZ-305... -
Page 28: Ubz Operation After Load Relay And Motor On
Note – When the functional relay is enabled, the contacts 13-14 are open, and contacts 14-15 closed. 5.5 Operation of UBZ-305 together with computer 5.5.1 Communication protocol and interface The communication between UBZ and computer can be via RS-232 or RS-485 interface (parameter "Communication"). -
Page 29: Communication Parameters
(parameter "Stop bit"): 1 or 2 (factory setting is 2). ATTENTION! CHANGES OF THE COMMUNICATION SETTINGS (EXCEPT THE UNIT ADDRESS) WILL BE EFFECTIVE ONLY AFTER DE-ENERGIZATION OF UBZ-305 OR AFTER FULFILLMENT OF THE COMMAND "UBZ RESTART" ("RESTART") (it.5.5.11). -
Page 30: Command Codes
CRC CHK high 0xF7 CRC CHK low 0xFE CRC CHK high 0x5C Table 5.5 Code Numbers for Command message transferred, LRC, HEX Start address of data Number of data in words LRC CHK 1 LRC CHK 0 END1 END2 UBZ-305 NOVATEK-ELECTRO... - Page 31 Example of request and response for MODBUS RTU mode is shown in Fig.5.14. Request Address Function Sub-function HB Sub-function LB Data HB Data LB CRC LB CRC HB Response is not returned Fig.5.14 – Example of request and response for sub-function 01h – restart of communication options NOVATEK-ELECTRO UBZ-305...
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Page 32: Control Of Correct Transmission Of Data Packet
The register address of the status and purpose bit data in Table 5.8. The register addresses of the alarm log are given in Table 5.8. The register addresses of time settings are given in Table 5.9. The register address of commands is 903 (Table 5.11). UBZ-305 NOVATEK-ELECTRO... -
Page 33: Time Parameter Registers
In the event of an error in the format or value of data transferred (unsupported function code, etc.) UBZ accepts the request frame and builds a response with a symptom and error code. The error indicator is the high NOVATEK-ELECTRO UBZ-305... -
Page 34: Remote Control Of The Motor Using Rs-232/Rs-485 Interface
In case of emergency shutdown of the motor by simultaneously pressing DOWN, UP (when "MotorOp UBZ" = 2 ("Stop") or "MotorOp UBZ" = 3 ("St<>"), 0 will be reset in the command register. UBZ-305 NOVATEK-ELECTRO... -
Page 35: Command For Ubz Faults Reset
5.11) via RS-232/RS-485 interface. After receiving Command "UBZ RESTART", UBZ does not return confirmation of received command. WARNING: Between the last address to the registers of UBZ-305 and recording of the command "UBZ RESTART" the delay of at least 100 ms should be provided. - Page 36 Motor emergency shutdown without Stop nAR 902:3 possibility for restart Motor emergency shutdown with Stop Motor possibility to restart by 902:4 simultaneously pressing the buttons UP and DOWN s.c. of temperature transmitter 1 ShortTempS1 902:5 Breakout of temperature transmitter BreakTempS1 902:6 UBZ-305 NOVATEK-ELECTRO...
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Page 37: Emergency Conditions Logbook
Depending on the value of the parameter “MotorOp UBZ”, you can control the load relay of UBZ by simultaneously pressing the UP and DOWN buttons: – “Off” - no reaction; – “Start” (motor start is enabled) - the load relay will enabled if ARS time has not finished; NOVATEK-ELECTRO UBZ-305... -
Page 38: Motor Control Using Analog Inputs
8 TRANSPORTATION AND STORAGE UBZ-305 in the original package of the Manufacturer should be stored indoors with temperature from minus 45 to +60°C and relative humidity of not more than 80% in the absence of vapors harmfully acting on the packaging and materials of the device. -
Page 39: Acceptance Certificate
Earnest request: when returning the unit or transfer for warranty or post-warranty service, in the fields for claims please indicate in details the reason for return. 10 ACCEPTANCE CERTIFICATE UBZ-305 has been manufactured and accepted in accordance with the requirements of current technical documentation and is fit for service. Seal... -
Page 40: Appendix А - Current Protection With Dependent Time Delay
~ 40 ~ Appendix А CURRENT PROTECTION WITH DEPENDENT TIME DELAY (mandatory) UBZ-305 NOVATEK-ELECTRO... - Page 41 ~ 41 ~ NOVATEK-ELECTRO UBZ-305...
- Page 42 К2 - Delta starter of motor winding enabling; К3 – Starter of motor enabling; Q1, Q2, QF – Circuit breaker. Fig. B – Diagram for UBZ enabling for the motor operation with star-delta switching over and the motor insulation control UBZ-305 NOVATEK-ELECTRO...
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