System Components ......................2 Tools and Equipment ......................3 Shipping Crates ........................4 Unloading and Installing the CDP Screen ................5 Unloading and Installing the CDP Base ................. 11 Positioning the System in Facility ..................23 Projector Installation ......................26 Projector Alignment ......................
Screen on Assembled Frame 035P-0050-3 installed CDP Dolly Crate Contents Dolly CDP PC Cart Crate Contents PC Cart (assembled, with basket and shelf) 35P-0016 Cart Cable Harness (USB, DVI, Monitor Pwr, Aud) USB Male to Female cable (hub connector)
1. Unload the four crates from the truck a. CDP Base Crate i. Remove from truck and position the CDP Base crate so that it is accessible from all sides ii. The CDP Base crate can be unloaded using a 48” liftgate Figure 1 - CDP Screen Crate b.
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Remove PC Cart Crate from the truck d. Remove Dolly Crate from the truck i. Position close to CDP Base crate 2. Handling the Screen a. The inside screen is a gel coated surface, touching it should be completely avoided as it can be scratched i.
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The screen frame can be broken down into small components that will fit into spaces with the absolute minimum required hallway and doorway space iii. Lay screen down on its face in front of CDP base using white packing foam between screen frame and ground shown in Figure 3...
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1. Remove (8) 1/4-20 x 3/4” SHC using a 3/16” hex tool Figure 4 – Back section of split frame v. Remove Screen Frame Top Bar 1. (8) - 10/32 x 7/8” SHC (8) using a 5/32” hex tool Figure 5 - Top Section of split frame CDP Installation Manual...
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Remove Back Lens Cover Plate 1. (2) - 10/32 x 7/8” SHC using a 5/32” hex tool Figure 6 - Bolt Location for back lens cover plate CDP Installation Manual...
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Carrying screen when not attached to screen frame 1. Carry only by the flange of the screen Maneuvering up stairs i. Stairways must be a minimum of 48” wide ii. The screen can be lifted upstairs with two or more people (weight 181lbs) CDP Installation Manual...
Unloading and Installing the CDP Base Figure 8 - Base Crate 3. Unload the base crate a. Remove the top and all sides of the crates i. Set crates screws aside to put the crate back together after the installation b.
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Follow instructions to initially attach the stabilizer bar to the top of the dollies initially while lifting, then moving it to the bottom of the dollies when the system is half way raised. NEVER roll the CDP system around without the stabilizer bar at the bottom of the dollies.
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If necessary, adjust height of lifting shaft if to line up with the bushing i. In most cases the CDP base will be packed with the same set of dollies, so the lifting channel is already lined up vertically with the bushing ii.
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The ball end on the side rail will seat in the opening on the linkage arm iii. After the ball is seated in the linkage arm slide the sleeve back in position Figure 14 - Connecting Linkage Arm h. Repeat steps 5a – 5g for the other half of the dolly system CDP Installation Manual...
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Hex Key as shown in Figure 16 Figure 16 7. Raise Dollies a. Warnings i. DO NOT use a hammer drill or impact driver ii. Set drill driver on a mid-range torque setting, typically 8 or 9 CDP Installation Manual...
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Check frequently to ensure the lifting shafts, Figure 20, DO NOT come in contact with the top of the weldment window, Figure 19. NOTE: This is critically important, as contact between these two elements can lead to damage that could put the user or device in serious harms way CDP Installation Manual...
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Figure 22 - Linkage Arm Retracted h. Continue to drive the system vertically until lifting shafts are close to top of weldment window and the CDP base is close to the drive shaft as shown in Figures 23 & 24 CDP Installation Manual...
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The system should ONLY be moved when the stabilizer bar is attached at the bottom of the dollies (reference step 4.c) c. Be careful when moving over uneven ground d. Using two people slowly roll the system into the installation area CDP Installation Manual...
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While the base is horizontal and connected to dollies adjust the base into final position i. 4.5” minimum distance from rear of CDP to closest wall or obstruction ii. 12” minimum distance from CDP sides to closest wall or obstructions Lower dollies completely until base is firmly resting on the ground.
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10. Remove Dollies from side rail a. Remove stabilizer bar b. Remove drive shaft, place pins back in holes at end of shaft for return shipment as shown in Figure 27 Figure 27 – Drive Shaft ready for packing CDP Installation Manual...
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Be careful at this step not to lose control of the dolly as it comes off of the side rail as it can tip into the CDP base and scratch the powdercoat Figure 29...
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Not packing properly will result in damage to the dollies b. Follow the pictures to properly package the dollies for return to Bertec. c. Never pack the dollies in such a way that would allow any loading on the gear box shafts or the lifting shaft of the dolly d.
13. Positioning CDP Base a. 4.5” minimum distance from rear of CDP to wall b. 12” minimum distance from CDP sides to closest wall or obstruction 14. Assembling the Screen a. The screen frame is delivered assembled. If broken down to deliver into the building reassemble following the previous steps b.
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Figure 34 - Line leg up with insert on screen frame c. Lift screen onto its feet and position over base Figure 35 - Dimensional Reference of CDP System CDP Installation Manual...
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Distance from side of base to middle of screen frame legs is 9.75” nominal i. There is a lot of play in the legs so small adjusting may need to be made Figure 37 - Measurement from side of base to center of overhead structure post CDP Installation Manual...
Place projector onto foam pad so the lens opening is facing upward as shown in Figure Figure 38 Projector upside down on foam for preparation b. Place the projector spacers, squared in red in Figure 38, on the projector as shown in Figure 39 Figure 39 - Projector with spacers CDP Installation Manual...
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The projector lens should be facing away from the screen as shown in Figure 41 Figure 41 - Placing Projector assembly onto screen frame iii. Slide the projector mounting plate on the rails until it hits the back stop screws as shown in Figures 42 & 43 CDP Installation Manual...
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Secure Projector plate onto the rails as shown in Figure 44 i. (4) 1/4 -20 x 5/8” SHC using a 3/16” hex tool Figure 44 - Securing projector assembly to mounting rails CDP Installation Manual...
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NOTE: Depending on the version of the lens mount, this may be a socket cap screw instead of a set screw. If so, there will be two socket cap screws on the outside of the lens mount, both should be tightened. Figure 46 - Fisheye lens set screw location CDP Installation Manual...
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Figure 47 - Projector connections 17. Attach Project Lens Cover Plate as shown in Figure 48 a. Using 3/16 Allen Hex key attach plate with (4) 1/4 -20 x 5/8” SHC Figure 48 - Position of Projector Lens Cover Plate CDP Installation Manual...
The three key alignment annotations are circled in Figure 49 iii. Note: The alignment pattern can also be accessed by navigating to the Balance Advantage folder in Program Files and then setting it as the desktop background Figure 49 - Alignment image prior to adjusting CDP Installation Manual...
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Figure 50 - Image alignment joystick on projector Figure 51 - Alignment image position g. Measure the alignment annotation circled in red in Figure 51 as shown in Figure 52 i. Adjust zoom dial on projector until the measurement is 5.5” CDP Installation Manual...
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1. Align both annotations as close to the edge of the screen as possible 2. Generally, one rectangle pattern is slightly behind the other, the ideal resting place is just barely overlapping the edge of the screen Figure 54 - Final Alignment image crosshair placement CDP Installation Manual...
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1. The location of the focus dial is shown in Figure 56 Figure 56 – Focus dial on projector Remove alignment image i. Uncheck Show Alignment Pattern ii. Ensure 1-meter dome with fisheye lens is still selected CDP Installation Manual...
Use thumb screen to attach to computer cart Figure 57 - Touchscreen monitor attaches with the outermost set of 4 screw holes c. Install computer i. Place computer in harness 1. Rear of computer should face the CDP base CDP Installation Manual...
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Connect computer (in harness) to computer cart and secure with bolt Figure 59 - Securing computer to cart d. Install printer i. Attach Velcro to bottom section of computer cart 3. Ensure the Velcro position will not hinder the printers’ paper tray CDP Installation Manual...
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Figure 60 - Velcro for printer on computer cart 20. Cable connections a. Connect Touchscreen with cables from the DVI wire harness as shown in Figure 61 CDP Installation Manual...
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Figure 61 - Connections on Monitor b. Connect cables from Figure 62 to back of PC shown in Figure 63 CDP Installation Manual...
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Figure 63 - PC Connections i. USB connection ii. Power cable 21. Connections to base a. Ethernet Cable CDP Installation Manual...
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“Input” on base to back of computer b. E-Stop Pendant i. Connect to base c. Power cable for projector d. Power from base to the wall i. Confirm dedicated circuit Figure 64 - Connection on Base Electrical Panel CDP Installation Manual...
Adaptation iii. MCT iv. SOT e. Print one test report to ensure printer is working properly 23. Clean up a. Things to return to Bertec in crates i. Base crate 1. Casters for Screen frame 2. Ladders 3. Trash ii.
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