Tadiran Telecom Coral IPx 500 Quick Installation Manual

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Coral
IPx 500
Quick Installation Guide
DRAFT 3
The flexible way to communicate

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Summary of Contents for Tadiran Telecom Coral IPx 500

  • Page 1 Coral IPx 500 Quick Installation Guide DRAFT 3 The flexible way to communicate...
  • Page 2 The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting intellectual property, as well as any specific agreement protecting TADIRAN TELECOM BUSINESS SYSTEMS LTD.'s (herein referred to as the “Manufacturer”) rights in the aforesaid information. Neither this document nor the information contained herein may be published, reproduced or disclosed to third parties, in whole or in part, without the express, prior, written permission of the Manufacturer.
  • Page 3: Table Of Contents

    Table of Contents Chapter 1: General System Description and Installation Cage Description ............................ Features .............................1-2 Cage Components..........................1-3 Specifications .............................1-9 Dimensions and Weights........................1-10 Space and Positioning Requirements ....................1-11 Cage Components ..........................Cage Door ............................1-15 Cage Interior............................1-18 Peripheral Cards..........................1-19 Right and Left Panels .........................1-19 Top Section ............................1-20 Rear Panel............................1-25 Bottom Panel ............................1-26...
  • Page 4 Motherboard Description ........................2-7 Configuration Jumpers ........................2-7 I/O Connections..........................2-8 Connections to Other Cages ......................2-8 System Configuration Jumpers ......................2-8 Chapter 3: System Configuration General Description ..........................Features ............................. 3-1 Main Cage (IPx 500M) ........................3-2 Expansion Cage (IPx 500X) ....................... 3-2 Power Supply .............................
  • Page 5 (Coral FlexiCom 300 and 400 systems); the left internal side of the cab- inet frame (Coral FlexiCom 5000 and 6000 systems); the rear panel (Coral IPx 500, 800, and 3000 sys- tems); or the right internal side of the cage (Coral IPx 4000) is a label that contains, among other information, the FCC registration number and ringer equivalence number (REN) for this equipment.
  • Page 6 The FCC Wants you to Know This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
  • Page 7 FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT The Coral system generates, uses, and can radiate radio energy; and, if not installed in strict accordance with this installation manual, may cause harmful interference to radio communications. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Subpart B of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when this equipment is operated in a commercial environment.
  • Page 8 Canadian DOT Compliance Statement NOTICE: The Industry Canada label identifies certified equipment. This certification means that the equipment meets telecommunications network protective, operational and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirements document(s). The Department does not guarantee the equipment will operate to the user’s sat- isfaction.
  • Page 9 The Coral IPx 500 Unit (CSLX) has been tested and complied with the following: USL Compliance USL indicates that the Coral FlexiCom 200, 300, 400, 5000, and 6000, and Coral IPx 500, 800, 3000, and 4000 were investigated to the standard for Safety of Information Technology Equip- ment In Electrical Business Equipment, UL 60950, Third Edition CSA C22.2, No.
  • Page 11: Chapter 1: General System Description And Installation

    Expansion cages are equipped with additional peripheral card slots. Features The cage houses all hardware components of the Coral IPx 500 system including the power supply unit, control cards, peripheral cards, and the I/O connections. The cage includes the following features: Rack-mounted cages are compatible with 19"...
  • Page 12: Cage Components

    The Coral IPx 500 cage includes slots for control and peripheral cards, a slot for the power supply unit, door locking studs, free space at the top of the cage...
  • Page 13 Rack-Mounted Layout (Figure 1-1 The Coral IPx 500 is a versatile unit that can be mounted onto either a 19" or a 23" rack located at the customer’s site. The Coral IPx 500 includes a kit that is ordered separately by the customer for cages that are to be mounted in a rack.
  • Page 14 Figure 1-1 Front, Left, Right, and Top Views of Rack-Mounted Coral IPx 500 Cage Coral IPx 500 Installation Manual...
  • Page 15 Figure 1-2 Front, Left, Right, and Top Views of Wall-Mounted Coral IPx 500 Cage Figure 1-3 Bracket for Wall-Mounted Cage General System Description and Installation...
  • Page 16 Main Cage 1 Power Supply Common Control Special form-factor cards Figure 1-5 Internal View of Coral IPx 500X (Expansion Cage) Coral IPx 500X Expansion Cage 10 Universal I/O Slots 1 Power Supply Special form-factor cards Coral IPx 500 Installation Manual...
  • Page 17 Figure 1-6 Internal View of Empty Coral IPx 500M Cage Figure 1-7 Internal View of Empty Coral IPx 500X Cage General System Description and Installation...
  • Page 18: Specifications

    Nominal AC Input Voltage (for AC Systems) 115/230VAC 60/50Hz Nominal Current Input (for DC Systems) Nominal Current Input (for AC Systems) 2.5A Maximum Ports (with three Coral IPx 500 Cages) Operating Temperature Range 32-104°F (0-40°C) Operating Humidity Range 20-80% Relative Non...
  • Page 19: Dimensions And Weights

    Dimensions and Weights The Coral IPx cage weights and dimensions are provided in Table 1-2, Table 1-3 Table 1-4. Table 1-2 Coral IPx Dimension Inches Centimeters (cm) Rack-Mounted Configuration Dimensions Width Depth 20.4 Height - 8.7U 15.2 Table 1-3 Coral IPx Dimension Inches Centimeters (cm)
  • Page 20: Space And Positioning Requirements

    Space and Positioning Requirements The Coral IPx 500 cage must be positioned in accordance with local and system requirements. Space requirements above and below the cage are necessary to facilitate heat dissipation and cable and wire routing. Space requirements in front and behind the system are necessary to allow maintenance activities to be carried out safely and effectively.
  • Page 21 Figure 1-9 Space Required in Front of Wall-Mounted System 1-11 General System Description and Installation...
  • Page 22 Above the Cage The Coral IPX 500 cage requires a minimum space of 2U (3.5" or 89mm) above the top decorative panel, in order to allow room for maintenance purposes (that is, opening the top cover, and routing the cables via the rear slots). This cover must be installed at all times during operation.
  • Page 23 Equipment Behind the Cage If two Coral IPx 500 cages are mounted at the same level, with the rear panels facing each other, a minimum space of 2U (3.5" or 90mm) must be maintained to allow cable routing behind both cages. See Figure 1-11.
  • Page 24: Cage Components

    Close the top decorative cover. See page 1-23, Assembling the Protective Cover. Close the door firmly. Fasten the locking studs with a straight blade screwdriver (half a turn clockwise). 1-14 Coral IPx 500 Installation Manual...
  • Page 25 Removing the Door Open the door to an angle of at least 90°. Disconnect the grounding wire from the door by pulling the plug at the end of the grounding wire from the connection on the door. Insert a straight blade screwdriver between the door release mechanism and the right panel of the cage, and twist.
  • Page 26 Figure 1-13 Assembling the Door Align door with Step hinge at an angle of 110 degrees.. Push door down onto hinge Step until it clicks into place. Connect grounding Step wire. 1-16 Coral IPx 500 Installation Manual...
  • Page 27: Cage Interior

    Coral IPx 500M houses eight peripheral slots as well. The Coral IPx 500 system includes one IPx 500M main cage for all configurations. The Installation Manual for Coral IPx 500 will soon be released. These control card types are described in detail in Chapter 8 - Common Control Card Descriptions.
  • Page 28: Peripheral Cards

    In addition, the top section of the right and left panels include perforations designed to expel warm exhaust air from the top section of the cage. The left panel includes a slot for routing cables. 1-18 Coral IPx 500 Installation Manual...
  • Page 29: Top Section

    Figure 1-14 Mounting Opening for Mounting bracket Bracket Assembly to Expansion Cable 19" configuration Cage for 19" Routing Configuration Hanging pin Top door fastener Rear Panel Front Panel Bottom door fastener Left side Mounting bracket 19" configuration Hanging pin Rear Panel Front Panel Right side Top Section...
  • Page 30 Figure 1-15 Top Section Openings for of Empty Coral IPx 500 I/O Connections Cage Ventilation Holes Expansion Connector Resource Connector Opening for Expansion Cable Opening for DC Power Connector Opening for AC Power Connector Threaded Ground Fastener Decorative Protective Cover The decorative protective cover is installed above the top panel.
  • Page 31 Removing the Top Cover Open the door. See page 1-15, Opening the Door. Insert a slotted screwdriver between the top panel of the cage and twist until the cover is released from the cage. Lift and remove the cover from the cage. See Figure 1-17.
  • Page 32 Mating male plugs should be industry standard, Amphenol ® , AMP™ Champ™, or similar. I/O (RJ-45) Connections The I/O connections of the following interface cards are established via RJ-45 connectors mounted on their top panel: MCP-IPx PRI-23ipx PRI-30ipx T1ipx 1-22 Coral IPx 500 Installation Manual...
  • Page 33 30Tipx UGWipx 8SKKipx I/O connections to those peripheral cards are made via RJ-45 type connectors. I/O RJ-45 connectors are mounted at the top of each peripheral card. Interface RJ-45 cables exit from the rear panel of the cage. I/O RJ-45 connections are only provided for peripheral cards installed in I/O card slots 1, 2 and 3.
  • Page 34: Rear Panel

    Figure 1-18 Top section of Coral IPx 500 Cage To Expansion with Cards Installed Cabinet Opening for DC Power Connector Opening for AC Power Connector MCP Control Card Rear Panel The rear panel includes: Ventilation holes on the lower section, to allow the inflow of cool air...
  • Page 35: Bottom Panel

    Heat build-up could cause a fire. Do not block the bottom panel of the cage. When the customer’s equipment is installed directly below the Coral IPx 500, a heat buffer space of 1U (1.75") must be maintained. See...
  • Page 36: Wall Mounting Kit

    The Bottom Panel support bracket supports the cage from rear section of the bottom panel. It is fastened to the bottom panel of the cage and includes a locking stud that allows the cage to be secured to the wall-mounting bracket. 1-26 Coral IPx 500 Installation Manual...
  • Page 37: System Installation

    There is the danger of explosion if a lithium battery in any card is replaced incorrectly. If for any reason, during the installation or maintenance of the Coral IPx 500, you need to replace a lithium battery, replace the battery only with the same or equivalent type recommended by the manufacturer.
  • Page 38 List (Items per Cage) Item Description Quantity Rack Installation Kit Wall Installation Kit Main Cage (including MCP-ipx card) Main Cage (including MCPIP-sl5 Control Card) Expansion Cage (including H-500/1 1 (per exp cage) Expansion Cable w/D-Type 50-Pin Connector) 1-28 Coral IPx 500 Installation Manual...
  • Page 39 Table 1-6 Power Supply Units (Ordered Item Description Quantity Separately by the Customer) PS500 AC Power Supply (including AC power cord) PS500 DC Power Supply (including DC power wires) Table 1-7 Wall Mounting Kit Item Description Catalog Number Quantity Wall Mounted Bracket 72444301300 Bottom Panel Support Bracket 72444301380...
  • Page 40: Wall-Mounted Configurations

    Fasten the bracket to the cage with two of the M3 screws and washers provided. Figure 1-20 Installing the Cable Support Bracket Line up cable support bracket Step with cage side. Insert 2 screws and washers and Step fasten bracket from outside. Bracket Step Installed 1-30 Coral IPx 500 Installation Manual...
  • Page 41 Assembling the Left Side Panel Assemble the left panel (Catalog No. 72444301400) to the cage. Fasten the left bracket to the cage with four of the plastic snap rivets (Catalog No. 72445401000) provided as shown in Figure 1-21. Figure 1-21 Left Side Panel Assembly Align side...
  • Page 42 No. 72445401000) provided as shown in Figure 1-22. Figure 1-22 Right Side Panel Assembly Align side cover with Step cage side Right Panel Rear Rivets Fasten snap rivets to cage. Step Side Rivets Rivet Hole 1-32 Coral IPx 500 Installation Manual...
  • Page 43 Mounting the Bottom Panel Support Bracket Fasten the bottom panel support bracket (Catalog No. 72444301380) to the bottom of the cage with two of the M3 screws (Catalog No. 72445322012) and flat washers (Catalog No. 72445223038) provided. Figure 1-23 Mounting the Bottom Panel Support Bracket Bottom...
  • Page 44 Wall-Mounted Bracket Rear Panel Support Bracket Mount rear panel support bracket Step of cage onto wall mount bracket Wall Mounting Bracket Bottom Panel Support Bracket Fasten locking stud to wall Step mount bracket Locking Stud 1-34 Coral IPx 500 Installation Manual...
  • Page 45: Rack-Mounted Configurations

    Rack-Mounted Configurations The cage can be mounted either onto a rack or onto a wall. A special kit is supplied for each mounting configuration. For rack-mounted configurations, the rack-mounting kit is used. Preparing the Cage for 19" Rack-Mounted Configuration Fasten the left bracket to the cage with the three M3 screws (Catalog No. 72445223059) provided as shown in Figure 1-25.
  • Page 46 Ergonomic Hazard. The hanging pins are not designed to support the weight of the cage. Do not rest the weight of the cage on the hanging pins. Continue to support the cage until it has been securely fastened to the rack. 1-36 Coral IPx 500 Installation Manual...
  • Page 47 Fasten the cage to the rack by inserting the three fasteners into the holes of the mounting bracket. Note The fasteners that secure the cage to the rack are not included in the rack-mounting kit. Assemble the front door, if removed in 3.
  • Page 48: Electrical Requirements

    For 115 VAC or 230 VAC power Miniature Circuit Breakers (MCB) with at least 6A C, 10 kA breaking capacity must be used in the circuit branch. The receptacle for the Coral IPx 500 system branch circuit must be located within 4 ft (1.2m) of the cabinet. Ancillary branch circuit receptacles should be located conveniently for ancillary equipment and to allow data terminals, personal computers, or test instruments to be operated near the system.
  • Page 49: Grounding

    Grounding Proper system grounding is critical to reliable system operation. System grounding is only as effective as the ground point itself. To ensure adequate protection from interference by radio frequency energy, electrical impulse noise, and lightening or power line surge, the building electrical ground point must comply with grounding recommendations of the National Area Code, Article 800, and/or applicable local building and electrical codes.
  • Page 50 7 mm hexagonal socket wrench with a 1/4" drive and an adaptor. Tighten until snug. Verify that the ground connection between the cage and the master ground unit is identical to Figure 1-31 Figure 1-33. 1-40 Coral IPx 500 Installation Manual...
  • Page 51 Figure 1-29 Master Ground Unit Serrated Washer Ring Terminal Figure 1-30 Coral IPx 500 Cage Ground Assembly Ground Nut Spring Washer Flat Washer Cable with Terminal Lug Flat Washer Serrated Washer 1-41 General System Description and Installation...
  • Page 52: Power Connections For Dc Systems

    Connect each cage directly to the facilities distribution panel. Likewise, verify that no more than up to three cages of the Coral IPx 500 system are connected to the same circuit breaker (rating:30 A, 250 V, slow blow).
  • Page 53 Figure 1-31 DC Power Network Wiring for One Coral IPx Termination 500 Cage Ground Ground 2 Separate Wires Master Ground Power Supply To AC Power Molex DC Power Connection Ground Nut Building Entrance Ground 1-43 General System Description and Installation...
  • Page 54: Power Connections For Ac Systems

    PS500 AC unit. An opening in the top section of the cage allows an AC cable to be connected directly to the PS500 AC unit. The Coral IPx 500 AC powered cages can all be connected to the same power strip. Each AC facilities power outlet must be...
  • Page 55 Coral IPx system. Electrical Fire Hazard. Verify that no more than up to three cages of the Coral IPx 500 system are connected to the same circuit breaker (rating: 6A C, 10 kA breaking capacity).
  • Page 56 Figure 1-33 Coral IPx Network 500 AC Powered Cage Termination Ground Ground Master To AC Ground Power Outlet Ground Nut Building Entrance Ground 1-46 Coral IPx 500 Installation Manual...
  • Page 57 Figure 1-34 Coral IPx Network 500 AC Powered Cages Termination Ground Ground Master To AC Ground Power Outlet To AC Power Outlet To AC Power Outlet Building Entrance Ground 1-47 General System Description and Installation...
  • Page 58: Cage Disassembly

    Table 1-2 on page 1-10. Serious back injury could result due to improper handling. Use proper lifting techniques to mount the cage onto the rack. Remove the cage from the rack using proper lifting techniques. 1-48 Coral IPx 500 Installation Manual...
  • Page 59: Wall-Mounted Cage

    Wall-Mounted Cage Release the locking stud on the cage support bracket to the wall mount bracket with a straight blade screwdriver (half a turn counter-clockwise). Ergonomic Hazard! The cage weights are provided in Table 1-2 on page on page 1-10. Serious back injury could result due to improper handling.
  • Page 60 1-50 Coral IPx 500 Installation Manual...
  • Page 61: Chapter 2: Main And Expansion Cage Description

    Configuration. Main Cage (IPx 500M) The IPx 500M main cage is the "nerve center" of the Coral IPx 500 system. It includes the MCP-IPx main control card (in addition to the other peripheral cards), the Resources connector, and the system configuration jumpers.
  • Page 62 Opening on Top Section Configuration for Main for I/O Connections Cage Slot 1-8 Any Peripheral Card Main Processor Card MCP-IPsl5 (with optional DBX or CLA daughter board) Power Supply PS500 DC or AC unit Slot Coral IPx 500 Installation Manual...
  • Page 63: Motherboard Description

    Motherboard Description The only feature that distinguishes the main cage from the expansion cage is the motherboard. The motherboard of the main cage includes the eight peripheral card connections and one control card connection, the Resources connection, the Expansion connection, service card components, and the configuration jumpers. The motherboard is displayed in Figure 2-2.
  • Page 64: I/O Connections

    When more than one cage is present in the system, the main cage includes one port 50-pin female connection for this purpose and it is used to connect to the first expansion cage. The connection is made with an H-500/1 cable with a D-type 50-pin Coral IPx 500 Installation Manual...
  • Page 65: Resources Connector

    connector that is 55" (140 cm) long, supplied with the expansion cage. For further information, see page 2-4, I/O Connections. Resources Connector The Resources connector provides three RS-232 interfaces, music, paging connection, and relay circuits. provides the pinout connection for the resource connection. Table 2-3 Table 2-3 Resources...
  • Page 66 Description SGRND Not Used N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. Coral IPx 500 Installation Manual...
  • Page 67: Expansion Cages (Ipx 500X)

    Expansion Cages (IPx 500X) The expansion cage expands the Coral IPx 500 system capacity by adding ports to the system. The expansion cage includes I/O card slots for peripheral cards and a slot for the power supply unit. The basic 0x0 IPx 500X system is supplied with an H-500/1 cable. It is the customer’s responsibility to order the power supply, trunk, and station cards.
  • Page 68: Motherboard Description

    Synchronization slot designation. These jumpers designate the expansion cage as the shelf that houses the primary and/or secondary synchronization slot. Shelf number identification. These jumpers identify the expansion cage as shelf 1 or shelf 2. Coral IPx 500 Installation Manual...
  • Page 69: I/O Connections

    I/O Connections The openings in the top section of the cage are for routing universal champ I/O connections and RJ-45 connections. The actual I/O connections are located on the top panel of the peripheral or service card itself. The opening on the top section of the cage allows the cable to be routed via the top section of the cage.
  • Page 70 2-10 Coral IPx 500 Installation Manual...
  • Page 71: Chapter 3: System Configuration

    Installation. For a more detailed description of the main and expansion cages, see Chapter General Description The Coral IPx 500 can operate as a system in any one of the following configurations: One main cage (one IPx 500M unit). See Figure 3-1.
  • Page 72: Main Cage (Ipx 500M)

    The expansion cage may house a combination of shared service and peripheral cards. The Installation Manual for Coral IPx 500 will soon be released. These card types are described in detail in the Coral Service and Peripheral Cards Manual, Chapter 9 - Shared Service Card Descriptions, and Chapter 10 - Peripheral Card Descriptions.
  • Page 73 Figure 3-1 Coral IPx 500 System with One Main Cage 8 Universal Coral IPx 500M I/O Slots Main Cage 1 Power Supply Common Control Special form-factor cards System Configuration...
  • Page 74 Coral IPx 500 System with One Main Cage and One IPx 500 Expansion Cage Coral IPx 500X Expansion Cage 18 Universal I/O Slots Coral IPx 500M Main Cage 2 Power Supplies Special form-factor cards Common Control Coral IPx 500 Installation Manual...
  • Page 75 Figure 3-3 Coral IPx 500 System with One Main Cage and Two IPx 500 Expansion Cages Coral IPx 500X 2nd Expansion 28 Universal I/O Slots Coral IPx 500X 1st Expansion 3 Power Supplies Coral IPx 500M Main Cage Common Special form-factor cards Control System Configuration...
  • Page 76: Setting The Jumpers On The Main Cage

    Coral IPx 500M Configuration Jumpers SYNC Slots PRIMARY SECONDARY SYNC SYNC Slot #5 Slot #4 Jumpers U107 U118 Tones, DTMF, Software PROM PROM MCP-IP 8DRCF Connector Software EPROM U161 Software PROM Universal Slots Power Supply Connector Coral IPx 500 Installation Manual...
  • Page 77: Configuring Synchronization Slots

    A total of six slots are factory set to accept digital trunk cards to operate in slave clock mode. Two slots are located in the Coral IPx 500 main cage and the additional four slots are pre-wired in each of the IPx 500 expansion cages. Card slot # 4 in all cages is wired to operate as the primary external clock synchronization source (marked SYNC-PRIME).
  • Page 78: Configuring The Modem To Transmit Or Receive

    External Music Configuring the Modem to Transmit or Receive The Coral IPx 500 modem can be configured to transmit or receive data. This is useful when maintenance from a remote workstation is necessary. During normal system operation, it is advisable to set the modem transmit and receive function to “Off” for more secure system operation.
  • Page 79: Configuring The "Handshaking" Option

    Handshaking is the process whereby two communicating devices acknowledge and recognize each other and open channels for communication. The Coral IPx 500 system can be managed by three remote workstations. Each remote workstation can be adjusted to a high or low level of handshaking protocol.
  • Page 80: Setting The Jumpers - Expansion Cage

    1 or shelf 2. Figure 3-10 Coral IPx 500X Configuration Jumpers SYNC PRIMARY SHELF #1 SYNC SECONDARY SHELF #2 3-10 Coral IPx 500 Installation Manual...
  • Page 81 A total of six slots are factory set to accept digital trunk cards to operate in slave clock mode. Two slots are located in the Coral IPx 500 main cage and the additional two slots are pre-wired in each of the IPx 500 expansion cages. Card slot # 4 in all cages is wired to operate as the primary external clock synchronization source (marked SYNC-PRIME).
  • Page 82 The Installation Manual for Coral IPx 500 will soon be released. For further information, see section 10.02, Coral Synchronization in the Installation Manual for Coral IPx 500. The primary and secondary card slots may be housed in the same cage.
  • Page 83: Connections To Other Cages

    Connections to Other Cages The cages include cable connections that allow the expansion cages to be added. The main cage includes one 50-pin female connection that connects to the first expansion cage with an H500 male/female cable that is 55" (140 cm) long. When there is only one cage in the system, this connection is not used.
  • Page 84 Main Cage and Two Expansion Cages H-550 Cable Connection between Second Expansion Cage Expansion Cage and Main Cage H-550 Cable First Expansion Cage Connection between Expansion Cage and Main Cage Resources Cable (To MDF) Main Cage 3-14 Coral IPx 500 Installation Manual...
  • Page 86 International Headquarters Tadiran Telecom Business Systems Ltd. 18 Hasivim Street P.O.Box 450 Petach Tikva 49105 Israel Tel. +972-3-9262000, Fax. +972-3-9262310 USA Headquarters Tadiran Telecom, Inc. 4 Tri Harbor Court Port Washington, NY 11050 Tel. +1-516-632-7200, Fax. +1-516-632-7210 Visit us at our website http://www.tadirantele.com Email: coral@tadirantele.com...

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