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Kinematics 4400/VC Operating Instructions Manual

Portable powder filler
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Operating Instructions
Portable
Model 4400/VC
Powder Filler
(115 & 230
VAC. Models)
First Release ... 6/18/96
Rev. C ............ 1/16/98
Rev. D ............ 5/01/00
Rev. E ............ 6/3/13
1

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Summary of Contents for Kinematics 4400/VC

  • Page 1 Operating Instructions Portable Model 4400/VC Powder Filler (115 & 230 VAC. Models) First Release ... 6/18/96 Rev. C .... 1/16/98 Rev. D .... 5/01/00 Rev. E ………… 6/3/13...
  • Page 2 Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ........Page 2 of 10 Index Declaration of Conformity Page 3 VIEW Warnings Page 4 VIEW Introduction Page 5 VIEW Front and Rear Panel Controls Page 7 VIEW Major Elements Page 8 VIEW...
  • Page 3 RETURN to INDEX...
  • Page 4 Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ........Page 4 of 10 WARNING! The Kinematics’ Model 4400/VC manually-operated powder filler is an inherently-safe, dry products dispensing and filling apparatus. However, is an electrically-operated device with the inherent potential for spark generation, and, its prescribed function requires some physical contact with the dry materials it is designed to dispense.

  • Page 5: Specifications

    Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ........Page 5 of 10 1.0 INTRODUCTION We have designed and built the Model 4400/VC, Portable Powder Filler to provide years of trouble free operation. Please take a few minutes at the outset to familiarize yourself with this manual and your new 4400/VC.
  • Page 6 Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ........Page 6 of 10 5. Test the unit by switching “ON” the power switch on the front panel. Hold your hand over the mouth of the filling gun and feel the vacuum. Note the gage reading. It should read at least 20"...
  • Page 7 Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ........Page 7 of 10 5.1 POWER SWITCH 5.3 COMPOUND GAGE –10 POWER –20 –30 in. Hg. psi. KINEMATICS & CONTROLS CORPORATION PURGE DOSE Model 4400 DOSE PRESSURE PULL RING TO ADJUST PUSH IN TO LOCK FRONT 5.2 PRESS.
  • Page 8 Operating Instructions, Model 4400/VC (Rev. E) 6/3/2013 ........Page 8 of 10 5.0 MAJOR ELEMENTS (Refer to the drawings on page 6.) CONSOLE FRONT PANEL: 5.1 Power Switch This is the console's main power switch. It contains an integral thermal overload heater which will protect the vacuum pump if it is subjected to overheating.

  • Page 9: Maintenance

    6.0 OPERATING THE FILLER 6.1 Principle of Operation. It is helpful to be familiar with the filler's operating principle. The Model 4400/VC, Portable Powder Filler operates on a vacuum/volumetric filling principle. Stated simply, the principle of operation is…...

  • Page 10: Warranty

    In no event shall any liability or obligation of Kinematics arising from this warranty exceed the purchase price of the equipment.

  • Page 11: Bill Of Material

    Kinematics & Controls Corporation 10/1/2013 Page 1 of 15 2:39:13 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 12 Kinematics & Controls Corporation 10/1/2013 Page 2 of 15 2:39:15 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 13 Kinematics & Controls Corporation 10/1/2013 Page 3 of 15 2:39:16 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 14 Kinematics & Controls Corporation 10/1/2013 Page 4 of 15 2:39:17 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 15 Kinematics & Controls Corporation 10/1/2013 Page 5 of 15 2:39:18 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 16 Kinematics & Controls Corporation 10/1/2013 Page 6 of 15 2:39:18 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 17 Kinematics & Controls Corporation 10/1/2013 Page 7 of 15 2:39:19 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 18 Kinematics & Controls Corporation 10/1/2013 Page 8 of 15 2:39:20 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 19 Kinematics & Controls Corporation 10/1/2013 Page 9 of 15 2:39:21 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 20 Kinematics & Controls Corporation 10/1/2013 Page 10 of 15 2:39:22 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 21 Kinematics & Controls Corporation 10/1/2013 Page 11 of 15 2:39:23 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 22 Kinematics & Controls Corporation 10/1/2013 Page 12 of 15 2:39:24 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 23 Kinematics & Controls Corporation 10/1/2013 Page 13 of 15 2:39:24 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 24 Kinematics & Controls Corporation 10/1/2013 Page 14 of 15 2:39:25 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 25 Kinematics & Controls Corporation 10/1/2013 Page 15 of 15 2:39:26 PM BILL OF MATERIAL BOM Parent 5044-0302 Description VACUUM CONSOLE ASSEMBLY, MODEL 4400/VC-230V. C.E. Category FILLER Revision REV J BOM Type Run Size components tot qty (+ovg) component ID / description...
  • Page 26 (SEE NOTE 5) (SEE NOTE 5) λ NOTICE! This drawing, including all information contained hereon, is the exclusive proprietary property of Kinematics & Controls (TYP.) (TYP.) Corporation. It is disclosed with the understanding it will be 1. REFERENCE DRAWINGS retained in confidence, and will neither be duplicated nor copied in whole or in part, nor used for any purpose other than that for which disclosed.
  • Page 27 NOTICE! ASSEMBLY This drawing, including all information contained hereon, is 1005-2A-0197 MARKING PLATE, TERM. BLOCK, 12-POLE the exclusive proprietary property of Kinematics & Controls DETAILS 1005-2A-0196 TERMINAL BLOCK, 12 POLE Corporation. It is disclosed with the understanding it will be...
  • Page 28 λ NOTICE! This drawing, including all information contained hereon, is the exclusive proprietary property of Kinematics & Controls Corporation. It is disclosed with the understanding it will be retained in confidence, and will neither be duplicated nor copied in whole or in part, nor used for any purpose other than that for which disclosed.
  • Page 29 λ NOTICE! This drawing, including all information contained hereon, is FOOTSWITCH the exclusive proprietary property of Kinematics & Controls RECEPTACLE BLACK Corporation. It is disclosed with the understanding it will be retained in confidence, and will neither be duplicated nor copied in whole or in part, nor used for any purpose other than that for which disclosed.
  • Page 30 RETURN to BOM...
  • Page 31 NOTED) This drawing, including all information contained hereon, is MATERIAL FINAL ASS'Y υ .XXX .005 the exclusive proprietary property of Kinematics & Controls 5044-0301 SEE TABLE υ .010 Corporation. It is disclosed with the understanding it will be 5044-0302 FRACT.
  • Page 32 FINAL ASS'Y This drawing, including all information contained hereon, is υ .XXX .005 5044-0302 SEE TABLE the exclusive proprietary property of Kinematics & Controls υ .010 5270-0017 Corporation. It is disclosed with the understanding it will be FRACT. υ 1/64...
  • Page 33 MATERIAL FINAL ASS'Y This drawing, including all information contained hereon, is υ .XXX .005 SEE TABLE the exclusive proprietary property of Kinematics & Controls υ .010 TABLE Corporation. It is disclosed with the understanding it will be FRACT. υ 1/64...
  • Page 34 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y υ .XXX .005 5044-0302 the exclusive proprietary property of Kinematics & Controls SEE TABLE υ .010 5027-0017 Corporation. It is disclosed with the understanding it will be υ FRACT.

  • Page 35: Cover Ass'y

    NOTED) This drawing, including all information contained hereon, is MATERIAL FINAL ASS'Y υ .XXX .005 the exclusive proprietary property of Kinematics & Controls SEE TABLE 5044-0301 υ .010 Corporation. It is disclosed with the understanding it will be 5044-0302 υ...
  • Page 36 RETURN to BOM...
  • Page 37 NOTED) This drawing, including all information contained hereon, is MATERIAL FINAL ASS'Y .XXX υ .005 the exclusive proprietary property of Kinematics & Controls 5044-0301 SEE TABLE υ .010 Corporation. It is disclosed with the understanding it will be 5044-0302 υ...
  • Page 38 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y .XXX υ .005 5270-0017 the exclusive proprietary property of Kinematics & Controls SEE TABLE υ .010 5044-0302 Corporation. It is disclosed with the understanding it will be υ FRACT.
  • Page 39 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y .XXX υ .005 5044-0302 the exclusive proprietary property of Kinematics & Controls SEE TABLE υ .010 5270-0017 Corporation. It is disclosed with the understanding it will be υ FRACT.
  • Page 40 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y υ .XXX .005 5044-0302 the exclusive proprietary property of Kinematics & Controls SEE TABLE υ .010 5270-0017 Corporation. It is disclosed with the understanding it will be υ FRACT.
  • Page 41 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y υ .XXX .005 5044-0301 the exclusive proprietary property of Kinematics & Controls SEE TABLE υ .010 5044-0302 Corporation. It is disclosed with the understanding it will be υ FRACT.
  • Page 42 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y υ .XXX .005 5044-0301 the exclusive proprietary property of Kinematics & Controls SEE TABLE υ .010 5044-0302 Corporation. It is disclosed with the understanding it will be FRACT. υ...
  • Page 43 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y .XXX υ .005 5044-0301 the exclusive proprietary property of Kinematics & Controls SEE TABLE υ .010 5044-0302 Corporation. It is disclosed with the understanding it will be υ FRACT.
  • Page 44 MATERIAL This drawing, including all information contained hereon, is FINAL ASS'Y υ .XXX .005 SEE TABLE the exclusive proprietary property of Kinematics & Controls 5044-0302 υ .010 Corporation. It is disclosed with the understanding it will be υ FRACT. 1/64...
  • Page 45 FRACT.±.015 REQ'D NEXT ASS'Y FINISH Kinematics & Controls Corporation. It is disclosed with NONE 5044-0302 the understanding it will be retained in confidence, and ANG.±1/2° will neither be duplicated or copied in whole or in part,...
  • Page 46 .XX±.010 "DOSE" VALVE, COMPLETELY REMOVETHE Ø1/4 " LINE GOING TO THE "EXH" PORT OF THE PURGE VALVE Kinematics & Controls Corporation. It is disclosed with ASS'Y. the understanding it will be retained in confidence, and FRACT.±.015...

This manual is also suitable for:

5270/vc