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matev GmbH
Nürnberger Str. 50
90579 Langenzenn
T +49 (0) 9101 9087 -0
F +49 (0) 9101 9087 -20
info@matev.eu
www.matev.eu
Original Operating Manual
Front power lift
FPS-JD 3036
Front power lift 131 7161
Joystick set triple 131 7136
Joystick set single 131 7160
Conversion kit orig. JD frontloader 131 7224
Version 03/2010
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Table of Contents
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Summary of Contents for matev FPS-JD 3036
- Page 1 F +49 (0) 9101 9087 -20 info@matev.eu www.matev.eu Original Operating Manual Front power lift FPS-JD 3036 Front power lift 131 7161 Joystick set triple 131 7136 Joystick set single 131 7160 Conversion kit orig. JD frontloader 131 7224 Version 03/2010...
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Page 2: Table Of Contents
Contents Table of contents About this operating manual ..................3 Safety ..........................4 Intended use ........................4 Qualification of personnel ....................5 General safety instructions ..................... 5 Special safety instructions ....................6 Installation ........................7 Mounting the front power lift ................... 7 3.1.1 Delivery status ........................ -
Page 3: About This Operating Manual
To obtain the long service life that matev products are known for, careful and conscien- tious maintenance is a strict requirement. To properly maintain your front power lift it is strictly necessary that you have carefully read this operating manual. -
Page 4: Safety
Safety Safety Guidelines and instructions with which you must comply are summarized in this section. Personnel who install, operate and maintain the device, must have read and understood this operating manual. Intended use The front power lift should only be mounted on type JD 3036 tractors, it is used for ac- commodating small to medium-sized implements, such as snow blades, sweepers, etc. -
Page 5: Qualification Of Personnel
Safety Qualification of personnel Only persons 18 years of age or older, or instructed persons should install, operate, and maintain the implements. The operator must have read and understood this operating manual. General safety instructions General safety instructions are explained in this section. These safety instructions are used in the subsequent sections. -
Page 6: Special Safety Instructions
Safety Special safety instructions Safety instructions are specified in this chapter that are also affixed as stickers on the im- plements Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the im- plement. -
Page 7: Installation
Installation Installation Danger! Severe injury to the operator or third parties occurs. Switch off the tractor and remove the ignition key before mounting or dis- mounting the implements. Note! Enter the chassis number of the front power lift in section 6, page 23 of this operating manual. -
Page 8: Preparation
Installation 3.1.2 Preparation Before you mount the front power lift on the frame of the tractor it is necessary to drill 3 tapped holes on each side of the frame. The precise position of the individual bores is shown in Fig 3. Fig 3: Mounting bores in the tractor frame The bore diameter for the A-marked bores is 16 mm, and the bore diameter for the B- marked bore is 12 mm. -
Page 9: Fig 5: Side Plates & Upper Link Holder
Installation Side plates Upper link holder Fig 5: Side plates & upper link holder Fit the cylinders on the side plates. Bring both parts together in the correct position and bolt the side plates to the trac- tor frame and basic implements with 4 bolts on each side (see Fig 6). Fig 6: Bolting the side plates Bolt the upper link holder to the tractor frame inside on the front. -
Page 10: Fig 8: Cylinder Installation With Lift Shackle
Installation Secure the bolt with the lock screw. Bolt with lock screw Fig 8: Cylinder installation with lift shackle Connect the hydraulic hoses to both cylinders and connect the hydraulic hoses to the tractor's hydraulic lift. Attention! Connect the hydraulic hoses in such a manner that the hoses coming from the stop valve are connected to the bottom of the cylinders. -
Page 11: Use With Frontloader
Installation Hydraulic hose Fig 11: Install the hydraulic hoses, left side Use with frontloader 3.2.1 Mounting the upper link holder Bolt the upper link holder to the tractor frame outside on the front. The upper link holder does not need to be removed for operation with frontloader. Upper link holder, outside Fig 12: Installation of the upper link holder 3.2.2... -
Page 12: Mounting An Original Jd Hood Guard
Installation Lift arm Fastening screw with nut Bolt with linch pin Fig 13: Lift arm Mounting an original JD hood guard To mount a John Deere hood guard as shown in Fig 14 it is necessary the align the fas- tening points on the front power lift. -
Page 13: Fig 15: Bores In The Hood Guard
Installation Fig 15: Bores in the hood guard Cut off the original fastening lugs. See the line in Fig 16 for the precise position of a separating cut. Fig 16: Separating cut line on the hood guard To connect the hood guard with the tractor frame, bolt the lugs on the hood guard to our adapter plates as shown. -
Page 14: Mounting The Joystick Set
Installation Mounting the joystick set (Optionally available, article no. 131 7136 and 131 7160) 3.4.1 Mounting the joystick element (For 131_7160 joystick set 3x) 10. Mount the joystick unit on the right fender as shown in Fig 18. After aligning it is necessary to drill two 8.5 mm bores for this. -
Page 15: Attaching The Control Device
Installation 3.4.2 Attaching the control device Fasten the control device below the right fender as shown in Fig 20. To do this it is necessary to drill an 8.5 mm bore. The position of the bore is shown in Fig 21. For marking, we recommend using the holder as a drilling template. -
Page 16: Connection In Assignments On The Single Control Valve
Installation 3.4.3 Connection in assignments on the single control valve Fig 22: Connection assignments of the control device, single A: Feed connection (hydraulic pump) B, C: Front power unit (lift / lower) D: Pressureless return (tank) E: Pressure continuation F: Cable pull / joystick (swing) 3.4.4 Connection assignments on the triple control valve Fig 23: Connection assignments of the control device, triple... -
Page 17: Connecting The Control Device To The Tractor Hydraulic System
Installation A: Feed connection (hydraulic pump) B, L: Swing C, K: Connection for external devices (oil motor, leaf vacuum, etc.) D, G: Front power unit (lift / lower) E: Pressureless return (tank) F: Pressure continuation H: Cable pull / joystick (lift / lower) I: Cable pull / hand lever connection with locking receptacle (for external devices) J: Cable pull / joystick (swing) 3.4.5... -
Page 18: Mounting The Rear Hydraulic Extension Kit
Installation 3.4.6 Mounting the rear hydraulic extension kit Align the holder on the frame, mark the bore positions and drill tapping bores for M8. Cut the M8 thread and screw on the holder. Fig 25: Hydraulic extension attached on the rear Lay out the hydraulic hoses to the connection of the control device and connect the hoses in accordance with the connection assignment of your control device. -
Page 19: Operation
Operation Operation Attention! Before starting up the implement read the instructions on safety and han- dling for operation of the entire implement and connection to the tractor. In addition, prior to start-up you must ensure that the vehicle meets the re- quirements specified in the German Road Traffic Vehicle Licensing Act. -
Page 20: Coupling And Uncoupling Implements
Operation Coupling and uncoupling implements Note! Comply with the axle loads specified by the tractor manufacturer Drive the tractor forward in front of the implement. Lower the front power lift hydraulically. Drive slowly toward the implement until the coupling triangle of the tractor is under the coupling triangle of the implement. -
Page 21: Maintenance
Operation / maintenance Fig 30: Lowering safeguard, shown in locked position Note! Strictly avoid lowering the front power lift via the tractor's control lever when the lowering safeguard is locked. This could damage parts of the front power lift! Maintenance General Attention! Personal injury or damage to the tractor and the implements can occur. -
Page 22: Maintaining The Hydraulic System
Note! Replace any worn or no longer functioning protective device! Note! Only use original matev spare parts. 5.2.1 Maintaining the hydraulic system Attention! The hydraulic system is under high pressure. Escaping fluids (hydraulic oil) can penetrate the skin and cause severe inju- ries. -
Page 23: Disposal
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. Warranty The General Terms & Conditions of matev GmbH provide information on the warranty and guarantee conditions. matev GmbH Nürnberger Str. 50... -
Page 24: List Of Illustrations
List of illustrations List of illustrations Fig 1: Lift unit with hydraulic cylinders ......................7 Hydraulic unit ............................. 7 Fig 3: Mounting bores in the tractor frame ....................8 Fig 4: Fastening on the tractor frame......................8 Fig 5: Side plates & upper link holder ......................9 Fig 6: Bolting the side plates ........................ -
Page 25: Ec Declaration Of Conformity
Nürnberger Str. 50 90579 Langenzenn declares that the machine Front power Unit FPS-JD 3036 131 7161 complies with the provisions of the Machinery Directive 2006/42/EC and with the implementing national statutory provisions. The signer is authorized to compile the technical documents.
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