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JIBBI 1250-EVO
User Manual

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Summary of Contents for Youngman Richardson & Co JIBBI 1250-EVO

  • Page 1 JIBBI 1250-EVO User Manual...
  • Page 2 1 Mobile command push-button panel (with cable) The platform is equipped with a mobile control push-button panel (console) which allows for normal operation on the platform. The console can be located in the dedicated metal support attached to the railing of the platform or removed and held by the operator.
  • Page 3 Attention: If the platform is transported on vehicles, always secure the support by means of the threaded knob. Attention: The metal support is only removable in the cable version. In the version with radio control it is fixed and cannot be removed. The push-button panel can also be disconnected from the spiral cable by unscrewing the ferrule indicated with (A).
  • Page 5 Identification Description of the function Function and Status Orange “DRIVE” Left track translation control; button Left track opening/closing. Boom lifting/lowering; Blue “LIFT” button Tower rotation. LH joystick Blue “LIFT” button + Green Side manual levelling; “MANUAL” button Longitudinal manual levelling. (14) Orange “DRIVE”...
  • Page 6 Identification Description of the function Function and Status endothermic engine accelerator activated; Turning the device anti-clockwise (-) decreases the currents to the proportional valves. Moreover, with the selector below 50% the accelerator of the internal combustion engine is deactivated and the movements can only be carried out individually.
  • Page 7 Note: The machine can perform two simultaneous movements only if the potentiometer (7) exceeds 50%; conversely, the platform will only allow one movement at a time. Messages and screens on the Display On the mobile keypad is the display (14), where all the parameters, the indications to the operator and any machine alarms are signalled (see photo below).
  • Page 8 Green indicator: “ANTI-COLLISION ON” Anti-collision sensors active; Anti-collision Anti-collision Red indicator: “ANTI-COLLISION OFF” Anti-collision sensors Indicator deactivated; Green indicator: “Machine Status” Machine enabled for work; Work Status Machine status Red indicator: “Errors Status” indicator Presence of errors in memory. Machine off the value is 0; Machine at minimum rpm 1500;...
  • Page 9 The value of 3.7m (12.13ft) represents the distance reached by the operator. Indicator of weight It indicates in real time the weight Basket Load Kg present in the basket; in basket and of the The letter indicates the active work work being diagram.
  • Page 10 Movements of the The blue arrows indicate the aerial aerial part of the movements necessary to bring the machine machine to the condition in which translation is enabled With movements of the carriage selected...
  • Page 11 Ground controls The platform has a control panel located on the carriage, on the front-left side of the machine. These commands are for the operator on the ground in case of maintenance of the platform, or for emergency situations. Attention: The key must always be available to the recovery operator or the person in charge of the operations from the ground.
  • Page 12 Identification Function and Description of the function Status Selector for Selector in central position (0) machine off; machine on/off Selector in position 1A machine on with Key selector and control station ground control station; selection Selector in position 1B machine on with platform control station.
  • Page 13 Identification Function and Description of the function Status By moving the selector upwards and keeping it in position, the tower is rotated to the right; Selector Tower rotation By moving the selector down and holding it in position, the tower is rotated to the left. By moving the selector to the left and keeping Outreach it in position, the extension is retracted;...
  • Page 14 2 Machine start-up with the ground control panel To start the machine via the ground control panel, it is necessary to turn the key selector (1) on the Left side ("1A" Purple). Then the control unit will begin to check the safety systems: An intermittent acoustic signal will be activated;...
  • Page 15 Starting the electrical engine (if any) To start the electric motor, and therefore the relative hydraulic pumps, it is necessary to connect a sufficiently long cable with relative three-pin socket that complies with the European IEC 309 standard (see photo below) to the appropriate socket located near the petrol engine. The power supply characteristics of the electrical network must be compared with the characteristics of the electrical engine installed.
  • Page 16 To start the electric motor through the mobile console in the basket, and therefore the hydraulic pumps, it is necessary to act on the ignition key located on the ground controls (this part is the same as that described in the paragraph "Starting the combustion engine"). Once this phase is completed, turn the selector (8) on the control panel and move it downwards.
  • Page 17 Translation Attention: If selector 5 is positioned on (ON) and the translation is controlled, the telescopic boom will automatically rise up to a value of 5°!! 2.1.2.1 Translation in standard mode When the machine is switched on, the translation is automatically set in standard translation. In this mode the operation is as follows: The controls used to move and steer the platform are represented by 2 joysticks (1-2) located on the control push-button panel (see photo below).
  • Page 18 Right turn Left turn Rotation on itself towards right (Counter- Rotation) Rotation on itself towards left (Counter- Rotation) The indication of the translation enabling is indicated by the status of the consent warning light located on the display on the control panel. Attention: If you must drive up a slope, do not change direction when the ground changes from flat to sloping.
  • Page 19 Adjusting the speed: It is possible by using the potentiometer (7) in the console to activate the throttle of the internal combustion engine. Turning the potentiometer clockwise (+) and exceeding 50% of the stroke activates the accelerator. Turning the potentiometer anti-clockwise (-) and dropping below 50% of the stroke will deactivate the accelerator.
  • Page 20 The function is only activated if the longitudinal inclination of the carriage is less than 5°. With this function active, the hydraulic motors are put in series and engine displacement of the same is activated. In this way it is possible to move only in a straight line (it is not possible to steer) but at twice the speed of the standard mode.
  • Page 21 2.1.2.4 Translation mode with basket over the transport height With the platform raised above the transport height, the maximum travel speed is automatically limited to a maximum value of 0.4Km/h (0.24mph). All the functions remain the same as with the platform in the transport configuration. Only the "FAST DRIVE"...
  • Page 22 2.1.2.5 Widening and narrowing of the tracked undercarriage Widening of the tracked undercarriage is only permitted if the carriage is in a transport condition. Narrowing of the tracked undercarriage is only permitted if the machine is in a transport condition and only if the column is centred.
  • Page 23 The system is able to compensate for a maximum inclination of 15° both longitudinally and laterally. The levelling of the fifth wheel level can be performed either with selector 6 positioned downwards (movements of the carriage) or with the selector positioned upwards (movements of the aerial part). 2.1.3.1 Levelling in the transport configuration (Operating the manual controls) If the machine is in a transport condition and there is a load greater than 20 kg in the basket, it is possible to tilt the fifth wheel level manually to a maximum inclination of 5°...
  • Page 24 To activate this mode it is necessary to: Set selector 6 upwards (LIFT). Press the side button (14) Green “MANUAL”, and at the same time move the joystick (1) to the right/left to act on the side cylinder or up/down to act on the longitudinal cylinder. Attention: Do not use this function to try to level the fifth wheel level, as manual levelling is less precise than automatic levelling.
  • Page 25 Thanks to this system, the platform, while it is moving, will always remain levelled and once the operating area has been reached, the machine will already be in the condition to be lifted. 2.1.3.4 Levelling beyond the transport configuration (Translation activation) If the machine is beyond the transport condition, but in a diagram where translation is permitted, then the levelling function called "proactive levelling"...
  • Page 26 2.1.3.5 Levelling beyond the transport configuration (Activating the aerial controls) If the machine is beyond the transport condition, but in a diagram where translation is permitted, then the levelling function called "proactive levelling" can be activated. The selector (6) must be positioned upwards and the selector (5) must be positioned upwards (ON). Note: Proactive Levelling is only active up to the maximum permissible translation height of the machine.
  • Page 27 Basket levelling The basket is levelled by a closed hydraulic system, independent from the electronics that always keeps the platform plane parallel to the fifth wheel level. The electronics automatically intervene to correct the levelling in the following conditions: 1. The command mode in the basket is set. 2.
  • Page 28 Overhead movements The basket can be moved by means of the appropriate switches on the control push-button panel. The lifting and lowering speeds are controlled by the electronic control unit (ECU) and by the positioning of the potentiometer in the mobile console (7). The selector (6) must be positioned upwards Blue “LIFT”;...
  • Page 29 Manual warning buzzer Press the side button (15) from the mobile push-button panel to operate the platform horn. It must be used whenever persons working or moving around the platform area must be warned that platform movements are in progress. Attention: The continuous use of this device reduces the battery charge.
  • Page 30: Tilt Alarm

    Indications and alarms shown on the console display All indications and alarms detected on the moment by the machine will appear in the "Messages" box of the display (see photo below). Home Errors List Diagnostic Services Languages Fuel level OK Booster ON Work Status Anti-collision ON...
  • Page 31: Overload Alarm

    Message Alarms and Description Indications Messages The alarm is activated when the limit load in the basket is exceeded. OVERLOAD ALARM OVERLOAD ALAMR Note: At the bottom of the message REDUCE LOAD box, the indication REDUCE LOAD will also appear. Messages OUTREACH LIMIT OUTREACH...
  • Page 32: Sensor Error

    Message Alarms and Description Indications Messages The alarm is activated when the safety functions for emergency situations are bypassed using the SAFETY SYSTEM OFF SAFETY SYSTEM ground control procedure. Note: This alarm remains present until the machine is switched off. The alarm is activated when a safety component of the machine is not working or is...
  • Page 33: Memory Error

    Message Alarms and Description Indications Messages ERROR SENS This alarm occurs when the front FRONT COL FRONT sensor is not working or is COLLISION disconnected from power SENSOR ERROR supply. Messages ERROR SENS This alarm occurs when the lower LOWER COL DOWN sensor is not working or is COLLISION...
  • Page 34 Message Alarms and Description Indications Messages The alarm appears when the sensor COLLISION UP located in the railing of the basket COLLISION UP detects the presence of objects at a distance of 1.5 m above the basket. Messages The alarm appears when the sensor COLLISION located under the basket detects the COLLISION DOWN...
  • Page 35 Message Alarms and Description Indications Messages The indication appears when the TRANSPORT machine is in a transport condition. TRANSPORT Messages The indication appears when the machine is started; pressing the green start button on the side of the START console activates all the controls, at PRESS START which point the machine can be switched on.
  • Page 36 Stopping the machine Normal stop During normal use of the platform, releasing the joysticks and the selectors will stop aerial and ground-based movement. Deactivation and platform recovery must be performed in this way: Bring all lifting members to their rest position; ...
  • Page 37 Emergency stop In case of anomalous circumstances, or in those situations in which it is necessary to interrupt any movement of the machine, the operator can command IMMEDIATE STOPPING of all the functions of the machine by pressing the MUSHROOM button. Three emergency buttons are installed on the machine: Ground control panel;...
  • Page 38 After using the emergency button, to restart the machine it is necessary to release the mushroom buttons in order to re-enable all the controls. Emergency procedures Operator recovery procedure incapacitated by ground controls, even with the mushroom button pressed in the basket. Using the ground control panel, perform the sequence described below for the operator recovery: 1.
  • Page 39 Procedure to move with the wired push-button panel connected to the ground panel (Outlet 6). Using the ground control panel, perform the sequence described below: 1. Remove the connector from the ground control outlet 6 and store it carefully.
  • Page 40 2. Connect the console cable to the ground control outlet 6. 3. Turn the selection key (1) to the "Purple" position (1A); 4. Use the selector (2) to switch on the petrol/electric engine; 5. Using the selectors (9-10-11-12-13-14), perform one movement at a time to move the aerial part if necessary;...
  • Page 41 Attention: Follow all the safety instructions regarding the translation given in chapter 4.7.3.1.1 and the related other chapter called up. Operator recovery procedure incapacitated by means of controls on the ground and machine in overload. Using the ground control panel, perform the sequence described below for the operator recovery: 1.
  • Page 42 It is therefore necessary to always perform the following sequence of movements: 1. Complete retraction with extension of the telescopic boom; 2. Full lowering of the JIB; 3. Rotation of the slewing ring to bring the column back into a centred position (slewing ring angle 0°);...
  • Page 43 Turn the diverter with the arrow pointing downwards; In this way it is possible to manually control the rest of the valves.
  • Page 44 1) Exit and retraction of outreach; 2) Basket rotation; 3) Basket levelling; 4) JIB; 5) Column rotation; 6) Boom lifting and lowering. With the diverter positioned in one of the two conditions described above, manoeuvre the pump by hand using the appropriate lever, at the same time commanding the valves for the movements to be carried out.
  • Page 45 Note: Do not perform two movements at the same time, perform only one movement at a time. Note: On the valve that controls the outreach there is an accessory to facilitate the retraction procedure; the same device can also be installed on the valve that controls the movements of the boom.