1. Manuals
  2. Brands
  3. Blue Summit Manuals
  4. Furnace
  5. BG801UH
  6. Installation instructions manual

Blue Summit BG801UH Installation Instructions Manual

Warm air gas furnace upflow / horizontal left and right air discharge
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Upflow / Horizontal Left and Right Air Discharge
This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in
manuals, be alert to the potential for personal injury or death.
Unit Dimensions ..........................................................2
BG801UH Gas Furnace ..............................................3
Shipping and Packing List ...........................................3
Safety Information .......................................................3
General ........................................................................4
Combustion, Dilution & Ventilation Air .........................5
Setting Equipment .......................................................7
Filters .........................................................................10
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional installer (or
equivalent), service agency or the gas supplier.
Manufactured By
Blue Summit LLC
8201 C National Turnpike
Louisville, KY 40214
507324-01B
INSTALLATION INSTRUCTIONS
Warm Air Gas Furnace
This manual must be left with the homeowner for future reference.

Table of Contents

WARNING
Save these instructions for future reference
BG801UH
Duct System ..............................................................11
Gas Piping .................................................................19
Electrical ....................................................................21
Unit Start-Up ..............................................................25
Service.......................................................................29
Repair Parts List ........................................................30
Blower Performance ..................................................31
As with any mechanical equipment, personal injury can
result from contact with sharp sheet metal edges. Be
careful when you handle this equipment.
Issue 1809
CAUTION
*P507324-01B*
(P) 507324-01B
Page 1 of 32

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BG801UH and is the answer not in the manual?

Questions and answers

Related Manuals for Blue Summit BG801UH

Summary of Contents for Blue Summit BG801UH

  • Page 1: Table Of Contents

    This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in manuals, be alert to the potential for personal injury or death. Table of Contents Unit Dimensions ............2 Duct System ..............11 BG801UH Gas Furnace ..........3 Gas Piping ..............19 Shipping and Packing List ...........3 Electrical ..............21 Safety Information ............3 Unit Start-Up ..............25...

  • Page 2: Unit Dimensions

    (762) (660) 23-7/8 (606) (356) 15-1/2 (394) (584) 3-1/4 (83) (838) Bottom View 23-1/2 (597) Front View Model Number BG801UH 045AP12 14-1/2 13-3/8 4-3/4 070AP12 090BP16 17-1/2 16-3/8 6-1/4 110CP16 19-7/8 19-1/2 110CP20 Page 2 of 32 Issue 1809 507324-01B...

  • Page 3: Bg801Uh Gas Furnace

    BG801UH Gas Furnace available from the following address: American National Standards Institute, Inc., 11 West 42nd Street, New York, The BG801UH gas furnace is shipped ready for installation NY 10036. in the upflow or horizontal right position (for horizontal left position the combustion air pressure switch must be Clearances moved).

  • Page 4: General

    INSTRUCTIONS VOIDS MANUFACTURER’S a night setback thermostat is used. Return air temperature EQUIPMENT LIMITED WARRANTY. BLUE SUMMIT must not exceed 85° F (29°C) dry bulb. DISCLAIMS ALL LIABILITY IN CONNECTION WITH INSTALLER’S FAILURE TO FOLLOW THE ABOVE This furnace may be installed in alcoves, closets, attics, INSTALLATION INSTRUCTIONS.

  • Page 5: Combustion, Dilution & Ventilation Air

    also be located close to the chimney or vent termination ensure proper combustion and to prevent a downdraft. point. Insufficient air causes incomplete combustion which can result in carbon monoxide. • Do not install the furnace where drafts might blow directly into it.
  • Page 6 Confined Space mm) of the top of the enclosure and one opening within 12 inches (305 mm) of the bottom. These openings must A confined space is an area with a volume less than 50 communicate directly or by ducts with the outdoors or cubic feet (1.42 m3) per 1,000 Btu (.29 kW) per hour of spaces (crawl or attic) that freely communicate with the the combined input rating of all appliances installed in that...

  • Page 7: Setting Equipment

    Setting Equipment WARNING Do not install the furnace on its front or its back. Do not connect the return air ducts to the back of the furnace. Doing so will adversely affect the operation of the safety control devices, which could result in personal injury or death.
  • Page 8 Type of Vent Type C Type B1 Connector 1 in. (25 mm) 1 in. (25 mm) *Front 2-1/4 in. (57 mm) 2-1/4 in. (57 mm) Figure 8. Single Side Return Air (with transition and filter) Back Sides 0† Removing the Bottom Panel Vent 6 in.
  • Page 9 Horizontal Applications The furnace can be installed in horizontal applications. Order horizontal suspension kit (51W10) from Blue Summit, or use equivalent suspension method. Allow for clearances to combustible materials as indicated on the unit nameplate. Minimum clearances for closet or alcove installations are shown in Figure 10.

  • Page 10: Filters

    WARNING Improper installation of the furnace can result in personal injury or death. Combustion and flue products must never be allowed to enter the return air system or the living space. Use screws and joint tape to seal the return air system to the furnace. In platform installations with bottom return air, the furnace should be sealed airtight to the return air plenum.

  • Page 11: Duct System

    Duct System Use industry approved standards (such as those published by Air Conditioning Contractors of America or American Society of Heating, Refrigerating and Air Conditioning Engineers) to size and install the supply and return air duct system. This will result in a quiet and low static system that has uniform air distribution.
  • Page 12 • Gas supply piping must be brought into the unit from the right side in order to accommodate the flue pipe. • Disconnect pressure switch hose from barbed fitting on the • Cut combustion air inducer tubing from 9” to 8” to avoid pressure switch assembly.
  • Page 13 NOTE: Use these instructions as a guide. They do not supersede local codes. This furnace must be vented according to all local codes these installation instructions, and the provided venting tables in these instructions. The venting tables in this manual were extracted from the National Fuel Gas Code (NFPA 54 / ANSI Z223.1) and are provided as a guide for proper vent installation.
  • Page 14 Venting Using a Masonry Chimney The following additional requirements apply when a lined masonry chimney is used to vent this furnace. Masonry chimneys used to vent Category I central furnaces must be either tile lined or lined with a listed metal lining system or dedicated gas vent.
  • Page 15 If type B1 double wall vent is used inside a chimney, no The entire length of single wall metal vent connector other appliance can be vented into the chimney. The outer shall be readily accessible for inspection, cleaning, wall of type B1 vent pipe must not be exposed to flue and replacement.
  • Page 16 14. All venting pipe passing through floors, walls, and ceilings must be installed with the listed clearance to combustible materials and be fire stopped according to local codes. In absence of local codes, refer to NFGC (2223.1 ). 15. No portion of the venting system can extend into, or pass through any circulation air duct or plenum.
  • Page 17 Capacity of Type B Double Wall Vents with Type B Double Wall Connectors Serving a Single Category I Appliance Vent and Connector Diameter - D (inches) Height Lateral 3 inch 4 inch 5 inch 6 inch Appliance Input Rating in Thousands of Btu per Hour (feet) (feet) NOTE: Single appliance venting configurations with zero lateral lengths are assumed to have no elbows in the vent system.
  • Page 18 Vent Connector Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Vent and Connector Diameter - D (inches) Vent Connector 3 inch 4 inch 5 inch 6 inch Height Rise Appliance Input Rating in Thousands of Btu per Hour (feet) (feet)

  • Page 19: Gas Piping

    Removal of the Furnace from Common Vent Resize the common venting system to the minimum vent pipe size determined by using the appropriate tables in In the event that an existing furnace is removed from Appendix G. (These are in the current standards of the a venting system commonly run with separate gas National Fuel Gas Code ANSI 2223.1.
  • Page 20 Gas Pipe Capacity - FT³/HR (kL/HR) Internal Length of Pipe - feet (m) Nominal Iron Diameter Pipe Size - - inches inches (mm) (3.048) (6.096) (9.144) (12.192) (15.240) (18.288) (21.336) (24.384) (27.432) (30.480) (mm) .622 (12.7) (17.799) (4.96) (3.40) (2.75) (2.32) (2.07) (1.87)

  • Page 21: Electrical

    Leak Check After gas piping is completed, carefully check all piping connections (factory and field installed) for gas leaks. Use a leak detecting solution or other preferred means. NOTE: If emergency shutoff is necessary, shut off the main manual gas valve and disconnect the main power to the furnace.
  • Page 22 Electrically ground the unit according to local codes or, in the absence of local codes, according to the current National Electric Code (ANSI/NFPA No. 70). A green ground wire is provided in the field make-up box. NOTE: This furnace contains electronic components that are polarity sensitive.
  • Page 23 Figure 30. Wiring Diagram 507324-01B Issue 1809 Page 23 of 32...
  • Page 24 Terminal Designations 120 HUM Humidifier (120 VAC) LINE Input (120 VAC) XFMR Transformer (120 VAC) Electronic Air Cleaner (120 VAC) Blower - Cooling Speed COOL (120 VAC) Blower - Heating Speed HEAT (120 VAC) Dead terminals to park all speed PARK taps FLAME...

  • Page 25: Unit Start-Up

    Placing the Furnace into Operation Integrated Control Diagnostic Codes These units are equipped with an automatic ignition LED Status Fault Description system. Do not attempt to manually light burners on these furnaces. Each time the thermostat calls for heat, the No power to control or control hardware fault LED Off burners will automatically light.
  • Page 26 Turning Off Gas to Unit Combustion air pressure switch proves blower operation. Switch is factory set and requires no 1. Set the thermostat to the lowest setting. adjustment. Turn OFF all electrical power to the unit if service is to After a 15 second pre-purge, the hot surface ignitor be performed.
  • Page 27 5 SEC Blower Trial for Post Ignitor Warm-up Pre-Purge “On” Delay Ignition Purge Demand Ignitor Gas Valve Indoor Blower Blower on time will be 45 seconds after gas valve is energized. Blower off time will depend on “OFF TIME” Setting. Figure 34.
  • Page 28 Unit % for Nat % for LP -045 -070 7.2 - 7.8 7.5 - 9.0 -090 -110 Table 11. High Altitude This furnace is carefully designed for optimal performance under a wide range of operating conditions. To ensure proper operation at higher altitudes, certain adjustments and/or kits may be required.

  • Page 29: Service

    Other Unit Adjustments Service Primary and Secondary Limits The primary limit is located on the heating compartment vestibule panel. The secondary limits (if equipped) are WARNING located in the blower compartment, attached to the back side of the blower. These auto reset limits are factory set ELECTRICAL SHOCK, FIRE, OR EXPLOSION and require no adjustment.

  • Page 30: Repair Parts List

    Blue Summit dealers. When ordering parts, Replacement filters must be rated for high velocity airflow. include the complete furnace model number listed on Table 1 lists recommended filter sizes.

  • Page 31: Blower Performance

    Blower Performance Motor Temp CFM @ External Static Pressure - w.c. Blower Blower Model Size Rise Size Speed 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 (hp) (°F) High 1571 1527 1472 1399 1329 1223 1137 1020 Med/High 1332 1314 1277 1233 1186...
  • Page 32 Requirements for Commonwealth of Massachusetts Modifications to NFPA-54, Chapter 10 INSPECTION. The state or local gas inspector of the side wall, horizontally vented, gas-fueled equipment Revise NFPA-54 section 10.8.3 to add the following shall not approve the installation unless, upon requirements: inspection, the inspector observes carbon monoxide For all side wall, horizontally vented, gas-fueled equipment...

Table of Contents