KISANKRAFT KK-PE4-103 User Manual

KISANKRAFT KK-PE4-103 User Manual

Spark ignition internal combustion piston engines

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KisanKraft
Spark Ignition Internal
Product
Combustion Piston
Engines For Agriculture
KisanKraft
Brand
 KK-PE4-103
 KK-PE4-163
Model
 KK-PE4-203
W
ARRANTY
6
MONTHS
P
ERIOD
Dealer's
Invoice Date
Buyer's Info (Name, Address, Phone, etc.):
Buyer's
Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to
be free from defects in material or workmanship. All parts defective in material and
workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Limited or its
manufacturers at the premises of Authorized Dealers, of such parts as appear to
KisanKraft or its manufacturers, upon inspection, to be defective in material and/or
workmanship. KisanKraft or its manufacturers make no warranty with respect to trade
accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither
KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes
any responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical
damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts,
(7) Improper set up, adjustments, tampering or altered products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer's stamp.
KisanKraft Limited
: www.kisankraft.com
Warranty Certificate
®
KisanKraft
Invoice Date
KisanKraft
Invoice No.
F
OR THE SPECIFIED PERIOD FROM THE
DATE
WHICHEVER IS EARLIER
Dealer's
Invoice No.
Dealer's Stamp (Address, Phone, TIN,
etc.):
Dealer's
Sign
(formerly known as KisanKraft Machine Tools P Ltd)
: info@kisankraft.com
(D
C
)
EALER
OPY
OF
SALE
OR
.
: +91.80. 22178200
DELIVERY
Page 1 of 32

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Summary of Contents for KISANKRAFT KK-PE4-103

  • Page 1 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 2 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.
  • Page 3 Agriculture KK-PE4-103 / 163 /203 User Manual KisanKraft Limited (Formerly known as KisanKraft Machine Tools Pvt Ltd) Sri Huchhanna Tower, #4,1 Main,7-A Cross, Maruthi Layout, Dasarahalli, HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA ♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦...
  • Page 4: Table Of Contents

    Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 CONTENTS BEFORE GETTING STARTED ................7 SAFETY LABELS ..................... 7 SAFETY INSTRUCTIONS ................. 7 PRE-OPERATION CHECKS ................8 Check the oil level ................8 Fuel level ..................9 Air cleaner ..................10...
  • Page 5 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 6 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.
  • Page 7: Before Getting Started

    Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 BEFORE GETTING STARTED Thank you for your purchase and use of our products. In order to avoid accidents or injury, please read this manual carefully before using the machine. After reading, preserve it for further reference.
  • Page 8: Pre-Operation Checks

    Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 13. Place the engine on flat (level) surface, tilting angle of the engine should not be more than 20º, otherwise it will lead to fuel spilling out. 14. Do not cover the engine so as to avoid fire occurrence.
  • Page 9: Fuel Level

    Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 Upper level Dipstick Lower level Engine oil alert system (optional function): The oil alert system is designed to prevent engine damage caused by insufficient oil in the crankcase.
  • Page 10: Air Cleaner

    KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203  If persistent spark knocks or pinging is caused by improper usage of the unit, the Distributor’s Limited Warranty does not cover parts damaged by that. (1) Fuel tank...
  • Page 11: Starting The Engine

    KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 CAUTION Do not run the engine without air cleaner core, otherwise dust and/or other foreign matters may get into the engine through carburetor, and results in rapid engine worn-out.
  • Page 12: Stopping The Engine

    Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 Electrical Starting: Turn the engine switch to START position and hold a while until the engine started ENGINE SWITCH NOTE: Restrict the starting time within 5 seconds to avoid engine damage. If engine cannot be started, release starter knob, retry after 10 seconds.
  • Page 13: Maintenance

    Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203  Avoid skin coming in contact with gasoline for a long time, avoid breathing in gasoline vapors. Keep children away from them. NOTE: Fuel can damage paint and plastics. Be careful when refueling. Damage caused by spilling fuel is not covered under warranty.
  • Page 14 KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 (1) Dismantle Spark Plug (2) Adjust Clearance Clean the fuel tank and filter when working time reaches 100hrs: Remove the fuel cover, drop out filter, and wash it with brush slightly. Remove fuel tank, clean the fouling and water inside fuel tank.
  • Page 15: Storage

    Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203  Fill with fresh gasoline and add gasoline conditioner  2 months to 1 year Drain the carburetor float bowl  Drain the fuel sediment cup...
  • Page 16: Technical Specifications

    Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203  Check the fuel. Please strain out the gasoline in fuel tank and in carburetor, and fill in new gasoline.  For any other trouble, please contact our dealer.
  • Page 17: Parts Diagram & List

    Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 PARTS DIAGRAM & LIST CRANKCASE ASSEMBLY Sl No Part No. Description Crankcase Valve chamber clapboard sub-Assembly Stud M5×118 Stud M6×52 Oil seal(17×30×6), crankshaft Cover, oil filter...
  • Page 18 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 Sl No Part No. Description 1-10 Sway bar 1-11 Keeper, sway bar 1-12 Oil seal, sway bar 1-13 Washer, sway bar 1-14 Bottom plate 1-15 Bolt M6×14 1-16 Bolt M5×10...
  • Page 19 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 Sl No Part No. Description Set pin φ8×14 Gasket, crankcase Drain plug Washer -Drain Plug Crankcase cover Oil seal(17×30×6), crankshaft Dipstick sub-Assembly OIL Dipstick Seal, dipstick...
  • Page 20 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 CYLINDER COVER Sl No. Part No. Description Gasket, cylinder head Cylinder cover Spark plug Bolt M6×35 CRANKSHAFT, PISTON & CONNECTING ROD : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com...
  • Page 21 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 Sl No. Part No. Description Crankshaft sub-Assembly Crankshaft Woodruff key Connecting rod Shank Cap connecting rod Bolt M5×24 Piston Piston pin 4-10 Circlip, piston pin 4-11...
  • Page 22 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 Sl No. Part No. Description Camshaft Washer, camshaft Tappet Intake valve Exhaust valve Oil seal, valve stem Spring seat, valve Valve spring Cap (Valve) CARBURETOR ASSEMBLY : info@kisankraft.com...
  • Page 23 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 Part No. Description Gasket, intake port Connecting block Gasket, carburetor Carburetor Assembly Choke lever Float chamber sub-Assembly Float chamber Screw Seal, screw 6-12 Gasket, float chamber...
  • Page 24 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 FUEL TANK ASSEMBLY Sl No. Part No. Description Fuel filler cap sub-Assembly 7-1.1 Fuel filler cap 7-1.2 Packing ring Fuel tank Fuel Filter(Upper) Fuel Cock Fuel Tube 200mm...
  • Page 25 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 AIR CLEANER ASSENBLY Sl No. Part No. Description Cover, air cleaner Housing, air cleaner Foam, air cleaner Bracket, air cleaner Gasket, air cleaner Nut M5 Self-tapping screw ST4×10 MUFFLER Sl No.
  • Page 26 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 RECOIL STARTER Sl No. Part No. Description 10-1 Fan Cover 10-2 Recoil starter Assembly 10-3 Friction spring 10-4 Rope 10-5 Shoulder screw 10-6 Recoil Spring/Spiral spring...
  • Page 27 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 GOVERNING CONTROL SYSTEM Sl No. Part No. Description 11-1 Governor arm 11-2 Pull-rod, governor 11-3 Lock bolt 11-4 Return spring 11-5 Assistant spring, governor 11-6 Mount, governor...
  • Page 28 Spark Ignition Internal KisanKraft Combustion Piston Engines ® for Agriculture KK-PE4-103 / 163 /203 FLYWHEEL Sl No. Part No. Description 12-1 Fan, flywheel 12-2 Starter Sleeve /flange 12-3 Flywheel 12-4 Nut M12×1.25 IGNITION COIL Sl. No. Part No. Description 13-1...
  • Page 29 KisanKraft ® PRODUCT RANGE KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Cultivators and Accessories Brush Cutter/Power Weeder Petrol and Diesel Backpack Brush Cutter Sprayers and Accessories...
  • Page 30 KisanKraft ® Wide Range of Products for Every Need MISSED CALL: 07676065555 For more information give Many of our products have BIS: ISI certification. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 30 of 32...
  • Page 31 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 32 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.

This manual is also suitable for:

Kk-pe4-163Kk-pe4-203

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