Summary of Contents for XS Power Batteries Performance IntelliSUPPLY PSC15
- Page 1 USER GUIDE Microprocessor Controlled Multi-Stage 12V/14V/16V Automatic Power Supply and Battery Charger P/N PSC15 / PSC30 / PSC60 / PSC90 Sleek On-Board Design / Remote LCD Display Three Mode Operation / 120V & 230V AC Input...
- Page 2 XS Power IntelliSUPPLY User Guide About XS Power XS Power designs and manufactures custom charging solutions for audio, racing, marine, off road, and many other applications. These products include high performance batteries, chargers, and related accessories. Trademarks Trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
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Page 3: Table Of Contents
Contents XS Power IntelliSUPPLY User Guide Chapter 1, Introduction .............. p. 1-6 Quick Start Guide Chapter 1 contains information on safety guidelines, and the features, switches, and indicators on the front panel of the IntelliSUPPLY. Chapter 2, Operation ................ p. 7-11 Chapter 2 explains how to operate the IntelliSUPPLY correctly to charge a performance battery and use the power supply feature. - Page 4 Important Safety Instructions XS Power IntelliSUPPLY User Guide Chapter 1 General Safety Precautions WARNING: Before installing and using the charger, read all instructions and cautionary markings on the charger, the batteries, and all appropriate sections of this guide. 1) Do not expose the IntelliSUPPLY to rain, snow, spray, or bilge water. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings.
- Page 5 Features of the XS Power XS Power IntelliSUPPLY User Guide Chapter 1 IntelliSUPPLY The IntelliSUPPLY is an advanced power supply unit and battery charger designed specifically for high performance lead-acid batteries. This power supply/charger uses MOSFET rectifier technology with an advanced microprocessor control board to create a battery charger and power supply that can rapidly and safely recharge 12V, 14V and 16V flooded, maintenance free, deep cycle, gel-cell, and AGM (Absorbed Glass Mat) batteries in several sizes.
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Page 6: Chapter 1, Introduction
Front and Rear Panel XS Power IntelliSUPPLY User Guide Chapter 1 Switches and Indicators PSC15 / PSC30 Product Introduction WARNING: Before installing and using the PSC unit, read all instructions and cautionary markings on the unit, the batteries, and all appropriate sections of this guide. 1- DC Output(+Red / - Black) 2- Main On/Off Switch 3- Unit Cooling Fan 4- AC Input 5- Mode/Voltage Selection 6- Charging Status 7- Battery Temperature Sensor(note1) 8- Remote Power Switch(note2) 9- LCD Remote Control PSC60 / PSC90 Product Introduction... - Page 7 Installation Diagram XS Power IntelliSUPPLY User Guide Chapter 1 IMPORTANT: Before charging, read the instructions. Disconnect the PSC unit before making or breaking the connections to the battery. PSC15 PSC30 Negative(black) Negative(black) Positive(red) Positive(red) PSC60 The PSC60 can be used as a dual bank charger, meaning it has a secondary output that allows inde- pendent charging of two isolated batteries or battery banks.
- Page 8 Installation Location: XS Power IntelliSUPPLY User Guide Chapter 1 Physical Requirements Requirements For Installation IMPORTANT: This product is best mounted in a Horizontal position. If the unit is mounted in a vertical position, the cooling fan must be at the bottom of the unit. CONDITION DESCRIPTION Do not expose the charger to metal filings or any other form of conduc-...
- Page 9 IntelliSUPPLY LCD Remote XS Power IntelliSUPPLY User Guide Chapter 1 LCD Remote Display fault indicator battery voltage battery capacity ON/OFF switch charging mode charging current power supply DC output voltage fault indicator (red lighting) output current ON/OFF switch mode fault indicator (red lighting)
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Page 10: Chapter 2, Operation
Operation XS Power IntelliCHARGER User Guide Chapter 2 Charging Lead-Acid Batteries WARNING: Before you start to charge batteries read the “Important Safety Instructions” on page (1) and take all safety precautions when working with batteries. The IntelliSUPPLY has been designed to provide fully automatic recharge of 12V, 14V and 16V AGM and gel-cell batteries. - Page 11 PSC15 Specifications XS Power IntelliSUPPLY User Guide Chapter 2 PSC15 MODEL INPUT 120VAC (90~130VAC) Voltage Range 50~60Hz Frequency Range >=85% Efficiency 0.5 at full load (±5%) Power Factor IEC plug Input Socket OUTPUT Charge Mode Recovery Mode Power Supply Mode Mode Selection Voltage Selection Bulk Stage...
- Page 12 PSC30 Specifications XS Power IntelliSUPPLY User Guide Chapter 2 PSC30 MODEL INPUT 100~240VAC Voltage Range 50 ~ 60Hz Frequency Range >=85% Efficiency 1.0 at full load (±5%) Power Factor IEC plug Input Socket OUTPUT Charge Mode Recovery Mode Power Supply Mode Mode Selection Voltage Selection Bulk Stage...
- Page 13 PSC60 Specifications XS Power IntelliSUPPLY User Guide Chapter 2 PSC60 MODEL INPUT 100~240VAC Voltage Range 50 ~ 60Hz Frequency Range >=85% Efficiency 1.0 at full load (±5%) Power Factor IEC plug Input Socket OUTPUT Charge Mode Recovery Mode Power Supply Mode Mode Selection Voltage Selection Bulk Stage...
- Page 14 PSC90 Specifications XS Power IntelliSUPPLY User Guide Chapter 2 PSC90 MODEL INPUT 100~240VAC Voltage Range 50 ~ 60Hz Frequency Range >=85% Efficiency 1.0 at full load (±5%) Power Factor IEC plug Input Socket OUTPUT Charge Mode Recovery Mode Power Supply Mode Mode Selection Voltage Selection Bulk Stage...
- Page 15 Precautions Working With XS Power IntelliSUPPLY User Guide Chapter 2 Lead-Acid Batteries Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 1) Make sure the area around the battery is well ventilated. 2) Never smoke or allow a spark or flame near the battery(ies).
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Page 16: Chapter 3, Troubleshooting
Troubleshooting XS Power IntelliSUPPLY User Guide Chapter 3 Chapter 3 will help you identify and remedy the common problems than can occur with the IntelliSUPPLY. Please read this chapter before calling Customer Service. If you cannot solve the problem with the IntelliSUPPLY, record the information asked for on “Information About Your System”... -
Page 17: Appendix A, Specifications
Appendix A XS Power IntelliSUPPLY User Guide Appendix A Specifications Important: PSC15(15A), PSC30(30A), PSC60(60A), PS90(90A) Output – Three amperage output models to choose from and isolated outputs for powering any size load. Specifications are subject to change without notice. Physical Specifications - Dimensions ....... -
Page 18: Appendix B, Battery Charging
Appendix B XS Power IntelliSUPPLY User Guide Appendix B Battery Charging Appendix B describes battery charging in more detail. The IntelliSUPPLY charges batteries in a sequence known as multi-stage charging. The charging voltage delivered to the battery depends on the battery’s depth of discharge. The three automatic stages are: •... -
Page 19: Faqs
FAQ’s XS Power IntelliSUPPLY User Guide Figure B-1 Three-stage charging profile FAQ’s Can I change the clamps on the charger with quick disconnects? Yes. We recommend soldering all electrical connections where possible. Can I run my electric water pump and cooling fan while charging? Yes, with a word of caution, but there are two issues. - Page 20 FAQ’s XS Power IntelliSUPPLY User Guide Can I run this charger from a portable generator? Yes with a word of caution. Since the output of the battery charger is directly proportional with the input voltage, we recommend portable generators with automatic voltage regulation. The IntelliSUPPLY is calibrated at the factory assuming 120VAC, 60Hz.
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Page 21: Warranty
Warranty & Disclaimer XS Power IntelliSUPPLY User Guide Warranty/Disclaimer Warranty We take great pride in our quality, value and performance and believe that this product should offer you trouble free operation throughout its lifetime providing you take care to follow the simple instructions in the product documentation. If you experience any problems with your product, please read the warranty details listed below carefully. -
Page 22: Contact Information
Information About XS Power IntelliSUPPLY User Guide Info/Contact Your System Tell Us About Your System As soon as you unpack your XS Power IntelliSUPPLY, record the following information and be sure to keep your proof of purchase. Serial Number (on back panel) Purchased From Purchase Date If you need to contact Customer Service, please record the following details before calling. - Page 24 8 6 5 . 6 8 8 . 5 9 5 3 X S P O W E R B A T T E R I E S . C O M...
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