LG LTCS20020 Series Service Manual
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LG LTCS20020 Series Service Manual

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REFRIGERATOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic
means), publication, modification, copying or transmission of this Service Manual is STRICTLY
PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from
which you received this Service Manual. The material covered by this prohibition includes, without
limitation, any text, graphics or logos in this Service Manual.
Copyright © 2020 LG Electronics Inc. All rights reserved. Only training and service purposes.
MODELS:
LTCS20020*
* = Color Code
1

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Summary of Contents for LG LTCS20020 Series

  • Page 1 Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.

  • Page 2: Table Of Contents

    This may cause frost bite. must be performed by a CFC certified technician. 6. Prevent water from spiling on to electric elements or the machine parts. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 3: Specifications

    G las s (2) T ray m eat T ray egg B as k et, Q uantity P las tic (2) Lam p S helf G las s (1) Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 4: Parts Identification

    The locations of the features shown below may not match your model. Custom Cube Icemaker Crispers Freezer Shelf Freezer Door Bins Freezer Temperature Control Dairy Bin Refrigerator Temperature Control Refrigerator Door Bins Shelves Refrigerator Light (LED) Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 5: Disassembly

    3. DISASSEMBLY (For additional support on this topic, including helpful videos, please visit us at: www.lg.com). If entrance is lees than 35 inch es wide, the refrigerator’s door will need to be removed. IMPORTANT: Before starting, turn off and unplug the refrigerator. Remove all food and the racks from the doors.
  • Page 6 (See Figure 12). Fig. 8 Fig. 12 Use the two bolts and the screw to refasten the middle hinge with the refrigerator housing. See Figure 9. Fig. 9 Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 7 Hinge Pin Turn the freezer door upside d own on a non-scratch surface. Loosen the screw to remove the Door Closer/Stop and Hinge Pin Insert. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 8 Hingr Pin Insert. WARNING: If you reinstall or replace doors, move the leveler to the opposite side. NOTE: The leveler is only present on some models. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 9 Place the Upper Hinge Pin on top of the freezer door and line up the Upper Hinge with holes on top of the refrigerator. Use the three bolts to replace the Hinge. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 10 If not, tilt the refrigerator slightly more to the rear by turning both Leveling Screws clockwise. It may take several more turns, and you should turn both Leveling Screws the same times. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 11: Troubleshooting Compressor

    If COMP & FAN are not operated at the same time, check the operation after forcing the operation in TEST MODE in MAIN PCB, and perform power RESET after checking the voltage on COMP side. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 12 (Check C) Heavy repair Leakage? Replace Comp. Check again Is Comp in Replace PCB operation? Check Comp. (Check C) Heavy repair Leakage? Check again Copyright © 20 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 13 2. If same error occurs part (IPM) after 1, replace Blink Blink Blink Blink Blink Blink Blink Blink Blink Blink Blink Blink Blink Blink Repeated PCB. Copyright © 20 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 14 Actions: check CC310 voltage and if it is outside 2.2~2.8V, replace PCB LED blinking 1 Check time protection AD-offset Error logic Replace Is it out of Spec.? (2.2-2.8V) Power Reset Copyright © 20 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 15 HarnessP Logic Trip) Check PCB Replace PCB output Check PCB output Check Power Replace Check inspection Did Current trip Compressor Reset Compressor procedure again occur? defect Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 16 Fault) logic Visual Check Point A short Compressor is not Replace PCB verification of circuit IPM output activated IPM burn >80V-20% Re-confirm Power inspection Reset procedure Copyright © 20 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 17 Check COMPRESSOR & HARNESS Measure COMP connector resistance (Power & Common) Check insulation destruction : measure the resistance between the COMP Copyright © 2020 LG Electronics Inc. All rights reserved. power connector and the grounding. Only training and service purposes.

  • Page 18: Service Diagnosis Chart

    Replace the Check if dew forms Defrosting is components of in the freezer. poor. defrosting circuit. Check refrigerator The cycle is Repair the cycle. Cycle. faulty. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 19: Compressor

    Multi Tester Compressor Motor resistance 13.85 ± 5 BMG110NAMV There may be resistance value differences of several according to the ambient temperature or operation condition. Multi Tester Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 20 (2) Replace Quick Coupler in case of leakage. Coupler. Put all Joint Pipe in a clean box and PIPE cover tightly with the lid so that dust or humidity is not inserted. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 21: Circuit Diagram

    LED MODULE 1 LED MODULE 2 LED MODULE MODULO 1 LED - R MODULO 2 LED - R MODULO LED - F QUANTUM T 20 DI MEZ67659101- Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 22: Troubleshooting

    Supply Compressor compressor under load. starting state. voltage rating is OK (Compressor attempting with ±10%. to re-start after being off Replace the for 5 minutes). compressor Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 23: Ptc And Olp

    . resistance value not working or poor. between two termianls of OLP with a Tester. Replace OLP. (Figure 2) Figure 2 Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 24: Other Electric Components

    Heavy frost buildup on Check current flow in Open. indicated component. the following EVAPORATOR. components: Sensor Fuse-M Check current flow in Replace Open. the Defrost Heater. Defrost Heater. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 25: Service Diagnosis Chart

    1. Check defrost heater and circuit using Test Key Not defrosting 1. Freezer has too much frost 2. Check sensor 2. Defrost sensor not operating correctly 3. Check drain 3. Defrost drain clogged Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 26: Refrigerating Cycle

    Recharge refrigerant Repair it. (check correct quantity) Frost formed Frost formed Moisture restriction. No frost Replace normally normally intermittent problem. normally Compressor Finished OK Restriction Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 27: Circuit Of Micom

    113°F (45°C . COMP, COMP, 0.5 Sec 0.5 Sec F-FAN F-FAN ( ON : / OFF : Temp Medium/ Medium/ Medium High Mode Control High TEMP(°C) REFRIGERATOR Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 28 Temperature of defrost Heater Heater Heater Heater sensor is lower than sensor is lower than 5 Sec 113°F (45°C) 113°F (45°C . COMP, COMP, 10 Sec F-FAN F-FAN Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 29 Signal (motor could be Compartment locked) Failure of Fan If there is not motor Motor at Normal Normal Normal signal (motor could mechanic room be locked) Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 30 Note: If door is opened within the first 5 minutes from power on the demonstration mode, it will be released and set at middle level automatically. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 31: Smart Diagnosis & Door Alarm

    11) Cooling BLDC FAN Motor Error 3. Reference 1) Temperature compensation 2) TEST MODE and Removing TPA 3) TEMPERATURE CHART - REF AND DEFROST SENSOR 4) TEMPERATURE CHART - RT SENSOR Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 32 - CON201 : OLP Optional Connectors - CON 7 : Touch Display PCB - CON 9: Ice Maker twisting 2. BOARD SYSTEM P/N: EBR64730407 DIAGNOSIS INTELLIGENT (SDS) Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 33 1-1. MAIN PCB Part Name Picture P/N: EBR807574** PCB PJT QT 20 (220-230V) P/N: EAD61445250 Power Cord PJT Plug C4 (220V) Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 34 P P/N: EBR59400502 Basic Models Tact and Inner Display P/N: EBR59400503 Dispenser Models Tact and Inner Display P/N: ACQ89591801 R-Room LED Module Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 35 15.91 3.070V 68°F (+20°C) 13.03 2.829 V 77°F (+25°C) 10.74 2.589 V 86°F (+30°C) 8.89 2.354 V 95°F (+35°C) 7.40 2.128V 104°F (+40°C) 6.20 1.914 V Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 36 (1) To (2) Result 23°F °C 32°F °C 41°F °C 50°F °C 19.5 59°F °C The sensor is determined by the temperature. For example, 30 indicates 32°F. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 37 1.- Unplug evaporator heater connector . The sensor is determined by 2.- Check resistance in wires Orange to the temperature. Orange. For example, 30 indicates 32°F. Copyright © 20 LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 38 Push the button 1 times. (normal) Check voltage in wires Brown to Blue in connector CON2 Result SVC Action Nomal Replace Main PCB 220VAC ± 10VAC Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 39 If there is continuity, go to step 4. NOTE: For detecting continuity, the magnet and switch magnetic must be aligned. Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 40 Check voltage in Refrigerator LED Connector Status Result SVC Action 12 V Change Freezer LED Open Other Change the PCB Normal Closed Other Change the PCB Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 41 Result SVC Action It feel sticky, change the motor. (cause of ice or rust inside of motor) Motor Release Check section Cooling BLDC Fan Motor Error Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 42 Input Test 2 Mode and Status SVC Action Check the air flow. (push the button 1 time) Windy Change the PCB No windy It ’s normal Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 43 Change the PCB <CON5> Check the FAN Motor Feedback Voltage in wires Blue to Gray. Status SVC Action 1~4 Vdc Normal Other Change the PCB <CON5> Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 44 Below 1V or 16V Change the PCB Check the FAN Motor Feedback Voltage Status SVC Action in wires Black to Purple. 1~4 Vdc Normal Other Change the PCB Copyright © 20 LG Electronics Inc. All rights reserved. Only training and service purposes.
  • Page 45 JCR2 JCR3 Poor cooling compensation JCR4 * JCR1 cuts : +1 * JCR2 cuts : +1 * JCR3 cuts : -1 * JCR4 cuts : -1 Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 46 TEST MODE 2 2. How to remove Terminal Position Assurance (TPA) <AC TPA> <DC TPA> * After measure the values, you should put in the TPA again Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 47 501B 120B 105A 503G 317A 318A 314A 106A 327A 316A 283B 323B 305B 106A 305C 307A 312A 315A 405D 420A 319F 405G 329C 319D 305C 305B Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 48 #EV# FREEZER PARTS 405F 332A 330B 405C 319E 404A 110D 332B 329A 282X 284B 284E 284A 404Z 149F Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 49 #EV# REFRIGERATOR PARTS 143A 167B 154A 151C 151D 155B 151A 151A Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.

  • Page 50: Exploded View

    #EV# DOOR PARTS 200A 201A 203A 212G 205A 286A 205A 210B 210A 230A 241A 233A 231A 281E 241C 241C 286A 210C Copyright © 2020 LG Electronics Inc.All right s reserved. Only training and service purposes.
  • Page 51 MFL71772901-1 Jan.2021...

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