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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL
KDL-46BX427
ORIGINAL MANUAL ISSUE DATE: 4/2011
REVISION DATE
4/27/2011
9-883-858-51
COMMANDER
RM-YD066
CONFIDENTIAL
ELECTRICAL SERVICE MANUAL
INTERNAL ONLY
SUBJECT
No revisions or updates are applicable at this time.
AZ2-EK
DESTINATION
LEVEL
COLUMBIA
CONFIDENTIAL
LCD DIGITAL COLOR TV
CHASSIS
3

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  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ2-EK SERVICE MANUAL CHASSIS MODEL COMMANDER DESTINATION LEVEL KDL-46BX427 RM-YD066 COLUMBIA CONFIDENTIAL CONFIDENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 4/2011 REVISION DATE SUBJECT 4/27/2011 No revisions or updates are applicable at this time.
  • Page 2: Table Of Contents

    KDL-46BX427 TABLE OF CONTENTS SECTION TITLE PAGE Safety-Related Component Warning ....................................3 Safety Check-Out..........................................5 SECTION 1: DIAGRAMS ........................................6 1-1. Circuit Boards Location ......................................6 1-2. Printed Wiring Boards and Schematic Diagrams Information ..........................6 1-3. Block Diagram ........................................8 1-4. Connector Diagram ......................................9 1-5. Schematics and Supporting Information ................................10 A Board Schematic Diagram (Page 1 of 18) ..............................10 A Board Schematic Diagram (Page 2 of 18) ..............................11 A Board Schematic Diagram (Page 3 of 18) ..............................12 A Board Schematic Diagram (Page 4 of 18) ..............................13 A Board Schematic Diagram (Page 5 of 18) ..............................
  • Page 3: Safety-Related Component Warning

    KDL-46BX427 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specified in the electrical parts list to prevent electric shock, fire, or other hazard. NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee. USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. • Avoid contact with water as it may a short circuit within the module. To avoid damaging the LCD panel: Ú do not press on the panel or frame edge to avoid the risk of electric shock.
  • Page 4 KDL-46BX427 The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.
  • Page 5: Safety Check-Out

    KDL-46BX427 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and 1. A commercial leakage tester, such as the Simpson 229 or RCA bridges. WT-540A. Follow the manufacturers’ instructions to use these instructions. 2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. 4. Look for unauthorized replacement parts, particularly transistors, The Simpson’s 250 and Sanwa SH-63TRD are examples of that were installed during a previous repair. Point them out to the passive VOMs that are suitable. Nearly all battery-operated digital customer and recommend their replacement. multimeters that have a 2 VAC range are suitable (see Figure A). 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their How to Find a Good Earth Ground replacement.
  • Page 6: Section 1: Diagrams

    KDL-46BX427 SECTION 1: DIAGRAMS 1-1. CIRCUIT BOARDS LOCATION TCON SWITCH UNIT 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All voltages are in V. All capacitors are in µF unless otherwise noted. pF : µµF 50WV or less are not indicated except for electrolytics and tantalums.
  • Page 7 KDL-46BX427 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR Circuit Device Printed symbol Terminal name : RN METAL FILM : TA TANTALUM Collector : RC SOLID : PS STYROL Transistor Emitter : FPRD NONFLAMMABLE CARBON...
  • Page 8: Block Diagram

    KDL-46BX427 1-3. BLOCK DIAGRAM KDL-46BX427...
  • Page 9: Connector Diagram

    KDL-46BX427 1-4. CONNECTOR DIAGRAM T-CON Board Panel CN202 CN6401 CN6402 CN8156 CN13 CN17 Main board Power Board Inverter CN9101 IR board Key Pad board KDL-46BX427...
  • Page 10: Schematics And Supporting Information

    KDL-46BX427 1-5. SCHEMATICS AND SUPPORTING INFORMATION A BOARD SCHEMATIC DIAGRAM (PAGE 1 OF 18) — — — — — — — — A 1/18 DC CONVERTER I — 1-857-593-11 <AZ2EK> A-P1 KDL-46BX427...
  • Page 11: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 2 OF 18) — — — — — — — — A 2/18 DC CONVERTER II — 1-857-903-11 <AZ2EK> A-P2 KDL-46BX427...
  • Page 12: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 3 OF 18) — — — — — — — — A 3/18 INPUT ANALOG VIDEO — 1-857-903-11 <AZ2EK> A-P3 KDL-46BX427...
  • Page 13: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 4 OF 18) — — — — — — — — A 4/16 INPUT ANALOG VIDEO SCART — 1-857-903-11 <AZ2EK> A-P4 KDL-46BX427...
  • Page 14: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 5 OF 18) — — — — — — — — A 5/18 INPUT ANALOG VIDEO D SUB — 1-857-903-11 <AZ2EK> A-P5 KDL-46BX427...
  • Page 15: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 6 OF 18) — — — — — — — — A 6/18 INPUT HDMI — 1-857-903-11 <AZ2EK> A-P6 KDL-46BX427...
  • Page 16: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 7 OF 18) — — — — — — — — A 7/18 INPUT TUNER — 1-857-903-11 <AZ2EK> A-P7 KDL-46BX427...
  • Page 17: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 8 OF 18) — — — — — — • • • • • • • • • • • • • • • • • • • • • • • • —...
  • Page 18: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 9 OF 18) — — — — — — — — A 9/18 MT5366 DDR II — 1-857-903-11 <AZ2EK> A-P9 KDL-46BX427...
  • Page 19: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 10 OF 18) — — — • • • • • • — — — • • • • • • • • • • • • • • • • • • • • • •...
  • Page 20: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 11 OF 18) — — — — — — — — A 11/18 MT5366 HDMI INPUT_SW — 1-857-903-11 <AZ2EK> A-P11 KDL-46BX427...
  • Page 21: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 12 OF 18) — — — — — — — — A 12/18 MT5366 LVDS OUT — 1-857-903-11 <AZ2EK> A-P12 KDL-46BX427...
  • Page 22: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 13 OF 18) — — — — • • • • • • • • • • • • • • • • • • • • • • • • • • • •...
  • Page 23: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 14 OF 18) — — — — — — — — A 14/18 MT5366 A/V INTERFACE — 1-857-903-11 <AZ2EK> A-P14 KDL-46BX427...
  • Page 24: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 15 OF 18) — — — — — — — — A 15/18 INPUT PC/COMP/CVBS AUDIO — 1-857-903-11 <AZ2EK> A-P15 KDL-46BX427...
  • Page 25: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE16 OF 18) — — — — — — — — A 16/18 OUTPUT SC/SPDIF/LR/HP AUDIO — 1-857-903-11 <AZ2EK> A-P16 KDL-46BX427...
  • Page 26: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 17 OF 18) — — — — — — — — A 17/18 AUDIO AMP 1-857-903-11 <AZ2EK> A-P17 — KDL-46BX427...
  • Page 27: A Board Schematic Diagram

    KDL-46BX427 A BOARD SCHEMATIC DIAGRAM (PAGE 18 OF 18) — — — — — — — — A 18/18 IR/USB/KEYPAD — 1-857-903-11 <AZ2EK> A-P18 KDL-46BX427...
  • Page 28 KDL-46BX427 [DC CONVERTER I/DC CONVERTER II/INPUT ANALOG VIDEO/INPUT ANALOG VIDEO SCART/INPUT ANALOG VIDEO D SUB/INPUT HDMI/INPUT TUNER/DVB DMOD MT5135/MT5366 DDRII/MT5366 PERIPHERAL/FLASH/MT5366 HDMI INPUT_SW/MT5366 LVDS OUT/MT5366 GPIO/INTERNAL CI/ MT5366 A/V INTERFACE/INPUT PC/COMP/CVBS AUDIO/OUTPUT SC/SPDIF/LR/HP AUDIO/AUDIO AMP/IR/USB/KEYPAD] CONDUCTOR SIDE COMPONENT SIDE —...
  • Page 29: G3 Board Schematic Diagram

    KDL-46BX427 G3 BOARD SCHEMATIC DIAGRAM JL6201 JL6123 JL6126 JL6206 JL6215 L6201 C6112 D6201 3.3uH R6103 470p RB160A60 — 100k 500V C6202 JL6142 C6207 D6101 C6208 1F6G-TA26 JL6203 EY6115 JL6125 R6106 1/4W JL6134 JL6139 R6102 1/2W D6104 D6105 — C6123 11EFS4-TA1B2...
  • Page 30 KDL-46BX427 [POWER] [POWER] COMPONENT SIDE CONDUCTOR SIDE C 6 4 1 0 Q 6 4 0 1 J L 6 4 1 7 C 6 4 1 3 R 6 4 1 8 Q 6 4 0 3 J L 6 4 6 1...
  • Page 31: H Board Schematic Diagram

    KDL-46BX427 H BOARD SCHEMATIC DIAGRAM — — Green D9104 D9104 LED-G-204-GP LED-G-204-GP TP12 TP12 TP02 TP02 TP03 TP03 TP04 TP04 TP05 TP05 TP06 TP06 TP07 TP07 TP08 TP08 TP09 TP09 CN9101 CN9101 D9103 D9103 LED-R-80-GP LED-R-80-GP +3.3V TP11 TP11 Dual color...
  • Page 32 KDL-46BX427 [IR/LED] — — H BOARD PWB’S NOT AVAILABLE — — — KDL-46BX427...
  • Page 33: Section 2: Electrical Parts List

    KDL-46BX427 SECTION 2: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
  • Page 34: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.

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