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Wallenstein DK Series Operator's Manual

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4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
DK5000E & DK7300E
PORTABLE DIESEL GENERATOR
OPERATOR'S MANUAL
Do not attempt to start or operate the DK generator without
thoroughly reviewing this manual for safe and proper operation.
Keep this manual with the DK Generator at all times
PRINTED IN CANADA
REV Feb-2018
EMB Manufacturing Inc.
Ph: (519) 699-9283 · Fax: (519) 699-4146
www.embmfg.com
DK7300E
Before putting the generator into service:
U1 Lawn & Garden 250 CCA battery is not included
DK5000E
PS
C
®
CERTIFIED.
ELECTRICAL SAFETY
PART NUMBER: Z97077

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Summary of Contents for Wallenstein DK Series

  • Page 1 EMB Manufacturing Inc. 4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada Ph: (519) 699-9283 · Fax: (519) 699-4146 www.embmfg.com DK5000E DK7300E DK5000E & DK7300E PORTABLE DIESEL GENERATOR OPERATOR'S MANUAL Before putting the generator into service: Do not attempt to start or operate the DK generator without thoroughly reviewing this manual for safe and proper operation.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS WARRANTY ...............3 CONTROLS ..........23 DK SERIES PORTABLE DIESEL GENERATOR ..4 4.5.1 DIESEL ENGINE........23 4.5.2 ELECTRICAL CONTROLS ..... 24 DELIVERY INSPECTION REPORT ......4 4.5.3 FULL POWER FEATURE ....... 24 SERIAL NUMBER LOCATION ........5 4.5.4 POWER MONITOR ........ 25 LABELLING INFORMATION ........5...

  • Page 3: Warranty

    This warranty is extended only to the original purchaser and is not transferable. Warranty is void if repairs are attempted by anyone other than a Wallenstein Authorized Service Centre. ized dealers are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the product.

  • Page 4: Series Portable Diesel Generator

    WALLENSTEIN DK SERIES PORTABLE DIESEL GENERATOR DELIVERY INSPECTION REPORT To activate warranty, register your product online at www.embmfg.com _________________________________________ Pre-Delivery Inspection Customer’s Name  Inspect for damage from shipping, immediately contact the shipping company if damage is found. _________________________________________ Portable Diesel Generator...

  • Page 5: Serial Number Location

    Serial Number ____________________________________________________ LABELLING INFORMATION As you begin to get familiar with your Wallenstein product, you will notice that there are numerous labels located on the machine. Here is a brief explanation of what they are for and how to read them.

  • Page 6: Introduction

    Use the Table of Contents or Index as a guide to locate required information. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or the Distribu- tor if you need assistance, information or additional copies of the manuals.

  • Page 7: Safety

    If you have any questions not answered in this manual or require additional copies or the manual is dam- aged, please contact your dealer or Wallenstein, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone (519) 699-9283 or Fax (519) 699-4146.

  • Page 8: Safety Do's & Don'ts

    YOU are responsible for the SAFE operation and • DO have a first-aid kit available for use should maintenance of your Wallenstein Portable Die- the need arise and know how sel Generator. YOU must ensure that you and to use it.

  • Page 9: Equipment Safety Guidelines

    EQUIPMENT SAFETY GUIDELINES Safety of the operator and bystanders is one of the main concerns in designing and developing equip- ment. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many acci- dents by observing the following precautions in this section.

  • Page 10: Safety Training

    SAFETY TRAINING 5. Know your controls and how to stop the 1. Train all new personnel and review instruc- engine and machine quickly in an emergency. tions frequently with existing workers. Safety Read this manual and the one provided with is a primary concern in the design and manu- your engine.

  • Page 11: Preparation

    PREPARATION 1. Never use the engine and machine until the 4. Clear working area of stones, branches or operators have been adequately trained in the hidden obstacles that might be hooked or safe operation of the machine and have read snagged, causing injury or damage.

  • Page 12: Maintenance Safety

    MAINTENANCE SAFETY 1. Good maintenance is your responsibility. Poor 8. Where replacement parts are necessary for maintenance is an invitation to trouble. periodic maintenance and servicing, genuine factory replacement parts must be used to 2. Follow good shop practices. restore your equipment to original specifica- •...

  • Page 13: Operating Safety

    OPERATING SAFETY 1. Please remember it is important that you read 12. If necessary to connect generator to house and heed the safety signs on the generator. wiring to power appliances, have a qualified Clean or replace all safety signs if they can- electrician install appropriate equipment.

  • Page 14: Battery Safety

    BATTERY SAFETY 4. Do not allow children to play on or around the Caution: Poison / Danger - Causes stored machine. Severe Burns. The battery contains 5. Place the generator on a level surface. Tilt- sulphuric acid. Avoid contact with skin, ing or laying it on its side can cause fuel or eyes or clothing.

  • Page 15: Diesel Engine Safety

    2.12 DIESEL ENGINE SAFETY BEFORE STARTING ENGINE, READ AND 14. DO NOT use this engine on any forest UNDERSTAND THE OPERATING AND MAIN- covered, brush covered, or grass covered TENANCE INSTRUCTIONS THAT CAME WITH unimproved land unless a spark arrester is YOUR ENGINE.

  • Page 16: Sign-Off Form

    2.13 SIGN-OFF FORM Wallenstein follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be using and/or maintaining the generator must read and clearly understand ALL Safety, Usage and Maintenance information presented in this manual.

  • Page 17: Safety Signs

    SAFETY SIGNS 1. Keep safety signs clean and legible at all times, 2. Replace safety signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety signs in Section 3 each have a part number displayed with it. Use this part number when ordering replacement parts.

  • Page 18: Safety Sign Locations

    SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. •...

  • Page 19: Operation & Features

    Prolonged exposure can lead to unconsciousness and death. TO THE NEW OPERATOR OR OWNER The Wallenstein Portable Generators are de- to use the Generator safely and how to set it to signed to provide portable electrical power to provide maximum field efficiency.

  • Page 20: Install Battery

    4.1.2 INSTALL BATTERY: 6. Install the hold down strap onto the "J" 1. Remove cables, clamps and brackets hooks over the battery. from their shipping position. 7. Tread on the wing nuts, snug up tightly. 2. Bring a battery to the machine. 8.

  • Page 21: Machine Components

    Component location for the DK7300E Fuel Shut Off Control Panel Fuel Tank 6.8kVa Alternator Ignition Switch 250 CCA Battery (not Included) Kobuta OC95 For a detailed parts breakdown, see your dealer or visit the Wallenstein website to download the DK Parts Manual.

  • Page 22: Machine Break-In

    MACHINE BREAK-IN PREOPERATION CHECKLIST Although there are no operational restrictions on Efficient and safe operation of the Wallenstein the portable generator when used for the first Portable Generator requires that each operator time, it is recommended that the following me- reads and understands the use procedures and all related safety precautions outlined in this section.

  • Page 23: Controls

    The DK series controls are laid out so that they are easy to see and use. Familiarizing yourself with the controls will enable you to take advantage of all the features available on the DK series and ap- ply them as conditions demand.

  • Page 24: Electrical Controls

    4.5.3 FULL POWER FEATURE problem. The DK Series alternator is equipped with two When the voltage selector switch is in the 120V windings, each delivers 120v. When the voltage MAX position, the 240v is shut off, and the legs selector switch is in the 120V/240V position, the operate in parallel.

  • Page 25: Power Monitor

    4.5.4 POWER MONITOR Wet Stacking Wallenstein Diesel Generators are designed to operate at moderate to maximum load. Operating in under- load condition will create an effect called "Wet Stacking" Like all internal combustion engines, to operate at maximum efficiency a diesel engine has to have exactly the right air-to-fuel ratio and be able to sustain its operational temperature for a complete burn of fuel.

  • Page 26: Electrical Load

    Refrigerator/Freezer 1200 4.6.2 WATTAGE AND LOAD Furnace Fan (1/8 hp) Lighting (40w ea) Your Wallenstein generator has two wattage (power) specifications that need to be considered Totals 1940 when you are connecting loads: continuous watts The example totals match the second combination and maximum watts.

  • Page 27: Wattage Chart

    4.6.4 WATTAGE CHART The chart below contains general wattage information, and is intended to be used as a guide only. For some electrical, and electronic appliances, you can determine the power needed by looking at the data tag supplied by the manufacturer. Most products and all electrical motors should have a data tag attached to their bodies that give volts and amps and may contain wattage information.

  • Page 28: Field Operation

    FIELD OPERATION OPERATING SAFETY • Read and understand operator's manual before • Do not refuel the engine while it is in opera- starting. Review safety instructions annually. tion or still hot. Do not refuel the engine near open flames, pilot lights or sparking electrical •...

  • Page 29: Start

    4.7.2. START 1. Starting the Generator: a. Ensure the main power switch / breaker is 6. Electrical Loads: in the "off" position or turn all the appliances The generator is ideally suited to camping, or electrical loads off. boating, farm, household, workshop, con- struction site or anywhere that back-up power b.
  • Page 30 The two 120 volt 20 amp outlets are each 20 Amp protected by a 20 amp pop up circuit breaker. The DK series have the added feature of GFCI (5-20R) protected outlets. • The 120 volt 30 amp (L5-30) receptacle is protected by a 30 amp breaker.

  • Page 31: Residential

    4.7.3. RESIDENTIAL The most economical way to supply power during a power outage is to use a portable generator and run extension cords into the house to power chosen appliances. Never connect a generator to a house electrical system without a transfer switch. Known as "backfeed- ing"...

  • Page 32: Storage

    STORAGE 5.2.2 REMOVING FROM STORAGE STORAGE SAFETY When removing this machine from storage, follow • Store the unit in an area away from human this procedure: activity, or children playing • Do not store near any tool, machine, appli- 1. Remove the tarpaulin if covered. ance that produces flame or sparks.

  • Page 33: Service And Maintenance

    SERVICE AND MAINTENANCE MAINTENANCE SAFETY • Good maintenance is your responsibility. • Never work under equipment unless it is Poor maintenance is an invitation to trouble. blocked securely. • Read the instructions before you begin, and • A fire extinguisher and first aid kit should make sure you have the tools and skills re- be kept readily accessible while performing quired.

  • Page 34: Maintenance

    MAINTENANCE By following a careful service and maintenance program for your machine, you will enjoy many years of trouble free operation. Ensure all operators understand how to put the machine in safe condition before working with this machine, DANGER • Flip main switch "off" or disconnect all loads •...

  • Page 35: Servicing The Battery

    6.2.4 SERVICING THE BATTERY Jump Starting Battery Read Section 2.9 on battery safety for safe Read Section 2.9 on battery safety for safe handling of the battery. handling of the battery Caution: Battery posts, W A R N I N G : terminals related frozen batteries...

  • Page 36: Specifications

    SPECIFICATIONS MECHANICAL DK Series Generators DK5000E DK7300E Maximum watts 5000 7300 Continuous watts 3750 6000 Maximum amps (120-V) 41.6 60.8 Continuous amps (120-V) 31.25 Maximum amps (240-V) 20.8 30.4 Continuous amps (240-V) 15.6 Full Power Feature (120V) Voltage 1 Voltage 2...

  • Page 37: Bolt Torque

    BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS Bolt Torque* Bolt...

  • Page 38: Trouble Shooting

    TROUBLE SHOOTING Wallenstein generators are designed with high quality Kubota and Kohler engines combined with tested and tough 120 / 240v alternators to produce a system that very reliable and robust. In the following page, we have listed many of the causes and solutions to the problems that you may encounter.

  • Page 39: Accessories

    ACCESSORIES Call your dealer for pricing and availability #Z93204 U1 250CCA Lawn & Garden Battery For models: DK5000E & DK7300E The perfect battery to reliably get your generator started. #Z93204 #WK210 TWO WHEEL KIT WITH 10'' TIRES #WK214 TWO WHEEL KIT WITH 13'' TIRES For models: DK5000E &...

  • Page 40: Index

    INDEX ACCESSORIES ..........38 MAXIMUM WATTAGE........25 AIR DISCHARGE ...........21 MAX POSITION ..........23 AIR INTAKE ...........21 NOISE ............11 BACKFEEDING ........13, 30 BATTERIES ...........17 OFF ..............22 BATTERY ........1, 6, 14, 34 OIL ..............32 OIL ALERT .............22 CAUTION ............7 ON ..............22 CIRCUIT BREAKERS ........29 OPERATING HINTS ........29 COMPONENT CONDITION......28...

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