Related Manuals for EUCHNER CTM-I2-BP
Summary of Contents for EUCHNER CTM-I2-BP
- Page 1 Operating Instructions Transponder-Coded Safety Switch with Guard Locking CTM-I2-BP/BR Unicode/Multicode...
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Page 2: Table Of Contents
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR Contents About this document ..................... 4 1.1. Scope ............................4 1.2. Target group ..........................4 1.3. Key to symbols ..........................4 1.4. Supplementary documents ......................4 Correct use ......................5 Description of the safety function ................6 Exclusion of liability and warranty ................. 7 General safety precautions ................... - Page 3 Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR Connection of a single CTM-BP/BR (separate operation) ........16 Connection of several devices in a switch chain (series connection) ..... 18 11.1. Series connection with wiring in the control cabinet .................18 11.2. Series connection with Y-distributor ....................18 11.2.1.
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Page 4: About This Document
1. About this document 1.1. Scope These operating instructions are valid for all CTM-I2-BP/BR… from version V1.0.0. These operating instructions, the docu- ment Safety information and any enclosed data sheet form the complete user information for your device. 1.2. Target group Design engineers and installation planners for safety devices on machines, as well as setup and servicing staff possessing special expertise in handling safety components. -
Page 5: Correct Use
Ì EN 60204-1 The safety switch is allowed to be operated only in conjunction with the intended EUCHNER actuator and the related connec- tion components from EUCHNER. On the use of different actuators or other connection components, EUCHNER provides no warranty for safe function. -
Page 6: Description Of The Safety Function
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 3. Description of the safety function Devices from this series feature the following safety functions: Monitoring of the guard position (interlocking device with guard locking according to EN ISO 14119) Ì Safety function (see chapter 6.4. Switching states on page 10): - The safety outputs are switched off when the guard is open (monitoring of the door position). -
Page 7: Exclusion Of Liability And Warranty
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 4. Exclusion of liability and warranty In case of failure to comply with the conditions for correct use stated above, or if the safety regulations are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void. -
Page 8: Function
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 6. Function The device monitors the position of movable guards. Safety switch The system consists of the following components: coded actuator (transponder) and switch. Transponder-coded actuator Whether the device learns the complete actuator code (unicode) or not (multicode) depends on the respective version. -
Page 9: Guard Locking
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR Using communication data on page 24. If no BR/IO-Link Gateway is connected, this output behaves like a monitoring output. 6.3. Guard locking Important! Malfunctions due to incorrect use. Ì The actuator must not be under tensile stress during release. -
Page 10: Switching States
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 6.4. Switching states 6.4.1. Switching states with control via the control input IMP The detailed switching states for your switch can be found in chapter 15. Status and error messages on page 28. All safety outputs, signals and display LEDs are described there. -
Page 11: Manual Release
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 7. Manual release Important! Ì All release functions latch when the device is electrically isolated. Ì Guard locking remains released when the release function is reset. Some situations require the guard locking to be released manually (e.g. malfunctions or an emergency). A function test must be performed after release. -
Page 12: Mounting
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 8. Mounting CAUTION Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective. Ì Observe EN ISO 14119:2013, section 7, for information about reducing the possibilities for by- passing an interlocking device. -
Page 13: Electrical Connection
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 9. Electrical connection The following connection options are available: Ì Separate operation Ì Series connection with wiring in the control cabinet Ì Series connection with Y-distributor Ì Connection without IO-Link communication Ì Connection with IO-Link communication WARNING In the event of a fault, loss of the safety function due to incorrect connection. -
Page 14: Notes About
Use connection components and connecting cables from EUCHNER. Ì On the use of other connection components, the requirements in the following table apply. EUCHNER provides no warranty for safe function in case of failure to comply with these require- ments. (translation of the original operating instructions) MAN20001437-01-10/21... -
Page 15: Connector Assignment Of Safety Switch Ctm
With series connection: Always connect inputs FI1A and FI1B directly to a power supply unit or to outputs FO1A and FO1B of another EUCHNER BR device. Pulsed signals must not be present at inputs FI1A and FI1B. A detailed example of connecting and setting the parameters of the control system is available for many devices at www.euchner.com, in the area Service/Downloads/Applications/CTM. -
Page 16: Connection Of A Single Ctm-Bp/Br (Separate Operation)
The user is responsible for safe integration into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter the order number of your switch in the search box. You will find all available connection examples for the device in Downloads. - Page 17 Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 24V DC 24V DC Actuator Monitoring Outputs Read Head Door Monitoring Diagnostic Safety Outputs OD/C FO1A FO1B Connected load BR evaluation via PLC Fig. 2: Connection example with control input IMM MAN20001437-01-10/21 (translation of the original operating instructions)
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Page 18: Connection Of Several Devices In A Switch Chain (Series Connection)
The user is responsible for safe inte- gration into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter the order number of your switch in the search box. You will find all available connec- tion examples for the device in Downloads. -
Page 19: Maximum Cable Lengths With Br Switch Chains
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 11.2.1. Maximum cable lengths with BR switch chains Important! The maximum number of switches in a BR switch chain depends on many factors, including the cable length. This case example shows a standard application. You will find further connection examples at www.euchner.com. -
Page 20: Connector Assignment Of Y-Distributor For Series Connection Without Io-Link Communication
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 11.2.3. Connector assignment of Y-distributor for series connection without IO-Link communication Important! Ì The switch chain must always be terminated with a strapping plug 097645. Ì All guard locking solenoids are always controlled simultaneously on the use of these Y-distributors in a series connection. - Page 21 Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR Fig. 3: Connection example for series connection with control of guard locking via the control input IMP MAN20001437-01-10/21 (translation of the original operating instructions)
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Page 22: Connector Assignment Of Y-Distributor For Series Connection With Io-Link Communication
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 11.2.4. Connector assignment of Y-distributor for series connection with IO-Link communication Important! Ì The switch chain must always be terminated with a strapping plug 097645. Plug connector X1 Y-distributor Plug connector X2 / X3... - Page 23 Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR Fig. 4: Connection example for series connection with control of guard locking via IO-Link communication MAN20001437-01-10/21 (translation of the original operating instructions)
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Page 24: Using Communication Data
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 12. Using communication data A BR/IO-Link Gateway is required to use the device’s communication data and forward them to a higher-level bus system. The following devices are suitable: Ì GWY-CB-1-BR-IO (BR/IO-Link Gateway) Ì ESM-CB (safety relay with integrated BR/IO-Link Gateway) 12.1. -
Page 25: Acyclical Data (Device Data And Events)
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 12.3.2. Acyclical data (device data and events) Table 4: Acyclical data (examples) Command Answer Use in device Meaning Category (number of bytes) classes General information Send device ID-number/ PWR-UP serial number Send device Versions... -
Page 26: Setup
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 13. Setup 13.1. Teach-in function for actuator (only for unicode evaluation) The actuator must be allocated to the safety switch using a teach-in function before the system forms a functional unit. During a teach-in operation, the safety outputs are switched off, i.e. the system is in the safe state. -
Page 27: Functional Check
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 13.2. Functional check WARNING Danger of fatal injury as a result of faults in installation and functional check. Ì Before carrying out the functional check, make sure that there are no persons in the danger zone. -
Page 28: Status And Error Messages
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 15. Status and error messages 15.1. LED displays Color STATE green LOCK yellow STATE LOCK Important! If you do not find the displayed device status in the tables below, this indicates an internal device fault. -
Page 29: Status Messages
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 15.2. Status messages LED indicator Safety Door Guard outputs position locking Status STATE LOCK FO1A / signal signal OL green yellow FO1B Self-test after operating voltage is switched on. 5 Hz (5 s) No communication with the BR/IO-Link Gateway. -
Page 30: Error Messages
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 15.3. Error messages knowl- LED indicator edging faults Error Troubleshooting STATE LOCK green yellow Teach-in error Actuator removed from the actuating range prior to the Check whether the actuator is outside the actuating 0x1F end of the teach-in operation. -
Page 31: Acknowledging Error Messages
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 15.4. Acknowledging error messages If the DIA LED flashes inversely once, the fault message can be acknowledged by opening and closing the guard. If the fault is still displayed afterward, a reset must be performed. -
Page 32: Technical Data
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 16. Technical data NOTICE If a data sheet is included with the product, the information on the data sheet applies. 16.1. Technical data for safety switch CTM-I2 Parameter Value Unit min. typ. max. General... -
Page 33: Typical System Times
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 16.1.1. Typical system times Refer to the technical data for the exact values. Ready delay: After switch-on, the device carries out a self-test. The system is ready for operation only after this time. Turn-on time of safety outputs: The max. reaction time t is the time from the moment when the guard is locked to the moment when the safety outputs switch on. -
Page 34: Radio Frequency Approvals
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 16.2. Radio frequency approvals FCC ID: 2AJ58-07 22052-07 FCC/IC-Requirements This device complies with part 15 of the FCC Rules and with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation. -
Page 35: Dimension Drawing For Safety Switch Ctm
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 16.3. Dimension drawing for safety switch CTM… Necessary minimum travel + perm. overtravel Approach direction Horizontal (h) 21 + 2 ∅ 4.5 (2x) For M4 screw LEDs Auxiliary release (optional) Center offset m = ± 2 mm max. -
Page 36: Technical Data For Actuator A-B-A1-A1
Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR 16.4. Technical data for actuator A-B-A1-A1-… Value Parameter Unit min. typ. max. Material - Housing Ultradur black - Ball holder Stainless steel - Elastomer A-B-A1-A1-161642: FKM red / A-B-A1-A1-161643: FKM blue Resistance Resistant to chemicals and oil Food safe DIN EN 1672-2, DIN EN ISO 14159, PAH category 3... -
Page 37: Ordering Information And Accessories
17. Ordering information and accessories Tip! Suitable accessories, e.g. cables or assembly material, can be found at www.euchner.com. To order, enter the order number of your item in the search box and open the item view. Accessories that can be combined with the item are listed in Accessories. -
Page 38: Declaration Of Conformity
La presente declaración de conformidad se expide bajo la exclusiva responsabilidad del fabricante: 15.10.2020 - TL - AL - Blatt/Sheet/ Page/Pagina/ Página 1 EUCHNER GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Tel. +49/711/7597-0 Fax +49/711/753316 www.euchner.de info@euchner.de (translation of the original operating instructions) MAN20001437-01-10/21... - Page 39 Responsabilità della documentazione Germany Director de desarrollo electrónico Agente documenta 15.10.2020 - TL - AL - Blatt/Sheet/ Page/Pagina/ Página 2 EUCHNER GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Tel. +49/711/7597-0 Fax +49/711/753316 www.euchner.de info@euchner.de MAN20001437-01-10/21 (translation of the original operating instructions)
- Page 40 Edition: MAN20001437-01-10/21 Title: Operating Instructions Transponder-Coded Safety Switch CTM-I2-BP/BR (translation of the original operating instructions) Copyright: © EUCHNER GmbH + Co. KG, 10/2021 Subject to technical modifications; no responsibility is accept- ed for the accuracy of this information.
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