SealMaster MasterMix Bulk Owner's Manual
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SealMaster MasterMix Bulk Owner's Manual

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  • Page 2 MASTERMIX™ BULK STORAGE TANKS Owner’s Manual Version 2.0 Issue Date: May 2021 Effective Date: October 2021 Version Date Changes Approval 5/21 Original Issue 10/21 Motor - Material S:\Engineering\13-Operator Manuals\Current\BULK TANKERS_V2.0_OCT_2021.docx...

  • Page 3: Table Of Contents

    Table of Contents CORRESPONDENCE ............................4 SealMaster® LIMITED WARRANTY ........................ 5 SAFETY PRECAUTIONS AND CAUTIONS ......................6 PRECAUTIONS ............................6 CAUTIONS ..............................6 STARTUP ................................ 7 1-STARTING THE ENGINE-HONDA......................7 2- BEFORE STARTING THE ENGINE-VANGUARD ..................8 3- STARTING THE ENGINE ......................... 8 4-AGITATOR ..............................
  • Page 4 PARTS LIST FOR 2” BOWIE PUMP OPTIONAL ..................31 PARTS LIST FOR 3” BOWIE PUMP OPTIONAL ..................33 PARTS LIST FOR 2” ARO PUMP OPTIONAL ....................34 PARTS LIST FOR SMALL-DIAPHRAGM PUMP ................... 38 PARTS LIST FOR LARGE-DIAPHRAGM PUMP ................... 40 PARTS FOR ELECTRICAL SET-UP ........................

  • Page 6: Sealmaster® Limited Warranty

    (30) days from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the defective part or parts.

  • Page 7: Safety Precautions And Cautions

    SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS  Always wear eye and ear protection, and gloves.  Be aware of all CAUTION, WARNING, and DANGER signs on the unit.  Read all Owners Manuals that come with this unit.  Make sure the operator is familiar with the units’ operation. ...

  • Page 8: Startup

    MASTERMIX™ STORAGE TANKS EQUIPPED WITH HONDA ENGINE STARTUP THROTTLE ENGINE SWITCH CHOKE FUEL 1- BEFORE STARTING THE ENGINE-HONDA  Note: Make sure you check the appropriate oil level.  Check Hydraulic Oil – Maintain level at 4 inches below tank top, when COLD.

  • Page 9: 2- Before Starting The Engine-Vanguard

    MASTERMIX™ STORAGE TANKS EQUIPPED WITH VANGUARD ENGINE OPERATING INSTRUCTIONS FUEL TANK FUEL SHUT-OFF STARTUP CHOKE ON/OFF THROTTLE STARTER CONTROL SWITCH ENGINE CORD HANDLE 2- BEFORE STARTING THE ENGINE-VANGUARD  Note: Make sure you check the appropriate oil level.  Check Hydraulic Oil – Maintain level at 4 inches below tank top, when COLD. See Hydraulic Oil in this section for proper oil grade.

  • Page 10: 4-Agitator

    MASTERMIX™ STORAGE TANKS OPERATING INSTRUCTIONS STARTUP AGITATOR CONTROL LEVER HANDLE AGITATOR CONTROL HYDRAULIC VALVE 4-AGITATOR The agitator can operate in either direction. The agitator control  hydraulic valve #19 meters oil flow, which means how far the lever handle is moved, determines rotation speed. Material left in the tank should be agitated 10 to 15 minutes.

  • Page 11: 5-Material Pump

    MASTERMIX™ STORAGE TANKS OPERATING INSTRUCTIONS STARTUP MATERIAL CONTROL LEVER HANDLE MATERIAL FLOW HYDRAULIC VALVE 5-MATERIAL PUMP The material flow hydraulic valve #19 meters oil flow also, so lever  handle movement determines gallons per minute output.

  • Page 12: Machine Operation

    MASTERMIX™ STORAGE TANKS MACHINE OPERATION RECIRCULATION DISCHARGE VALVE VALVE RETURN BACK MAIN VALVE VALVE 6-DISCHARGE MATERIAL OUT OF TANK Open Main valve  Open Discharge valve Close Return back valve Close Recirculation valve Start Engine. Pull Material control lever handle in forward ...

  • Page 13: 7-Fill Material In Tank

    MASTERMIX™ STORAGE TANKS MACHINE OPERATION 3” GATE VALVE 7-FILL MATERIAL IN TANK All valves should be closed.  Turn fill tube 3” gate valve #2 to open. ...

  • Page 14: Machine Maintenance

    MASTERMIX™ STORAGE TANKS MACHINE MAINTENANCE MAINTENANCE SCHEDULE Follow maintenance procedures listed in the engine and pump manuals. MAINTAIN WEEK MONTH MONTHS YEAR CHECK ENGINE OIL LEVELS CHANGE ENGINE CHECK ENGINE AIR FILTER CHANGE ENGINE AIR FILTER CHECK HYDRAULIC OIL LEVELS CHANGE HYDRAULIC.

  • Page 15: Maintenance Schedule - Stein-O-Gland

    MASTERMIX™ STORAGE TANKS MACHINE MAINTENANCE MAINTENANCE SCHEDULE – STEIN-O-GLAND MASTERMIX™ STORAGE TANKS...

  • Page 16: Troubleshooting Guide

    MACHINE MAINTENANCE TROUBLESHOOTING GUIDE 1. ENGINE  Refer to the engine owner’s manual for all specifications and operating instructions.  Always move the fuel shutoff valve to the off position when finished. Fuel can migrate down into the oil crankcase if the valve is left open. If an electric motor is used, move the disconnect lever to the off position.
  • Page 17 MASTERMIX™ STORAGE TANKS MACHINE MAINTENANCE TROUBLESHOOTING GUIDE 3. AGITATION SYSTEM  The Agitator will not rotate or moves extremely slow. Does the material pump turn at the proper speed? If yes, try the adjustment listed above. The Agitator should now rotate properly. If it doesn’t, then the agitator motor needs replacing.

  • Page 18: Troubleshooting Guide-Chart

    MASTERMIX™ STORAGE TANKS MACHINE MAINTENANCE TROUBLESHOOTING GUIDE-CHART PROBLEM POSSIBLE CAUSES/SOLUTIONS SHUTOFF VALVE IS CLOSED / OPEN HYDRAULIC OIL LOW / OIL LEVEL 4” FROM TOP OF TANK AGITATOR COUPLER / REPLACE THE SHEARED KEY DOES NOT ROTATE HYDRAULIC PUMP / HAVE TESTED OR REPLACED OIL SPECIFICATIONS / REFER TO OWNER’S MANUAL ENGINE OPERATING INSTRUCTIONS / REFER TO OWNER’S MANUAL...

  • Page 19: Tank Capacity Chart

    TANK CAPACITY CHART GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK MATERIAL DEPTH AND GALLON VOLUME MATERIAL 6000 8000 10000 MATERIAL 6000 8000 10000 DEPTH GALLONS GALLONS GALLONS DEPTH GALLONS GALLONS GALLONS 96"x196” 96"x261" 120"x217" 96"x196” 96"x261" 120"x217" INCHES GALLONS GALLONS GALLONS...
  • Page 20 TANK CAPACITY CHART GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK MATERIAL DEPTH AND GALLON VOLUME MATERIAL 6000 8000 10000 MATERIAL 6000 8000 10000 DEPTH GALLONS GALLONS GALLONS DEPTH GALLONS GALLONS GALLONS 96"x196” 96"x261" 120"x217" 96"x196” 96"x261" 120"x217" INCHES GALLONS GALLONS GALLONS...

  • Page 21: Machine Pictures And Parts List

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST MANHOLE COVER HYDRAULIC TANK & GATE VALVE AND COUPLER 20” CLEANOUT CHAIN GUARD PARTS LIST PICTURE-1 TANK ITEM # PART# QTY. DESCRIPTION P50271E MANHOLE COVER – 6K/8K P50271C MANHOLE COVER – 10K P50211G HYDRAULIC TANK ASSEMBLY...

  • Page 22: Parts List Picture-2 Optional

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-2 OPTIONAL ITEM # PART# QTY. DESCRIPTION P601A006 HYDRAULIC PUMP P604A014 PUMP MOUNT P630A031 JAW COUPLER 5/8” BORE WITH 5/32" KEY P630A032 JAW COUPLER 1” BORE WITH 1/4" KEY P631A005 COUPLER INSERT FOR JAW COUPLER P604A002 ACCESS COVER...

  • Page 23: Parts List Picture-3 Standard

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST BATTERY BOX PARTS LIST PICTURE-3 STANDARD HYD. PUMP 11-14 JAW COUPLERS AND INSERT PUMP MOUNT HONDA ENGINE BATTERY CABLE ITEM # PART# QTY. DESCRIPTION P601A006 HYD. PUMP P630A031 JAW COUPLING TYPE LO95 x 5/8"x 5/32" P630A032 JAW COUPLING TYPE LO95 x 1"x 1/4"...

  • Page 24: Parts List Picture-4 Standard

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST HYD. MOTOR & HYD. CONTROL VALVE 3-GAL. LID ASSEMBLY BASKET STRAINER ASSEMBLY BASKET ROPER PUMP HOUSING PARTS LIST PICTURE-4 STANDARD ITEM # PART# QTY. DESCRIPTION P474A087 MOTOR-HYD. P472A016 HYD. CONTROL VALVE P640A071 “ROPER”...

  • Page 25: Parts List Picture-5 Optional

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST HYD. MOTOR-HIGH SPEED 26-28 CHAIN COUPLERS 1&3-GAL. LID ASSEMBLY BASKET STRAINER ASSEMBLY BASKET BOWIE PUMP HOUSING PARTS LIST PICTURE-5 OPTIONAL ITEM # PART# QTY. DESCRIPTION P474A024 MOTOR-HYD.- HIGH SPEED P640A025 3"BOWIE 3400 PUMP-MATERIAL P630A011 5016 CHAIN COUPLING 1"...

  • Page 26: Parts List Picture-6 Standard & Optional

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-6 STANDARD & OPTIONAL ITEM # PART# QTY. DESCRIPTION P30003D SURGE TANK - LARGE P474A088 MOTOR – MATERIAL FLOW P479A008 GASKET-FLANGE 5” RING P640A079 PUMP -MATERIAL-HYD. DIAPHRAGM SMALL P981A021 PUMP – REBUILD KIT P640A087 PUMP -MATERIAL-HYD.

  • Page 27: Parts List Picture-7 Pump W/ Electric Motor Optional

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST HYD. PUMP HYD. MOTOR CHAIN COUPLER CHAIN COUPLER CHAIN ELEC. MOTOR PARTS LIST PICTURE-7 PUMP W/ ELECTRIC MOTOR OPTIONAL ITEM # PART# QTY. DESCRIPTION P601A004 HYDRAULIC PUMP P630A024 5016 Chain Coupling 5/8"bore w/ 5/32" Key P630A012 5016 Chain Coupling 1-3/8"...

  • Page 28: Parts List Picture-8

    MASTERMIX™ STORAGE TANKS MACHINE PICTURES AND PARTS LIST 47/51 PACKING GLAND 49/53 SEAL ASSEMBLY 48/52 BEARING HOUSING PACKING SPRING SIDE OF SEALS TO FLANGE BEARING 10 PUMPS WEEKLY- USE BEARING GREASE BEARING HOUSING OIL SEAL ASSEMBLY OIL SEAL PARTS LIST PICTURE-8 ITEM # PART# QTY.

  • Page 29: Parts List Picture-9

    MASTERMIX™ STORAGE TANKS SPROCKET & MACHINE PICTURES AND PARTS LIST 60/61 CHAIN BUSHING BEARING SPROCKET SEAL-RUBBER SPROCKET SHAFT PILLOW SPROCKET - DRIVE BLOCK BEARING PARTS LIST PICTURE-9 ITEM # PART# QTY. DESCRIPTION P435A003 PILLOW BLOCK BEARING P435A004 PILLOW BLOCK BEARING P428A012 SPROCKET -60B13 1-1/4"x1/4"...
  • Page 30 MASTERMIX™ STORAGE TANKS PUMP DIAGRAM...

  • Page 31: Roper 2" Pump 3617 Hz

    MASTERMIX™ STORAGE TANKS ROPER 2” PUMP 3617 HZ PARTS LIST ITEM DESCRIPTION S/M PART # ROPER PART # QTY. WASH. HD. CAP SCREW P904A013 G49-24 HEX HD. CAP SCREW P904A014 G49-37100 BACK PLATE ASSEMBLY P905A017 N2-1659 BRG. LONG BRONZE P904A032 G5-807 BRG.

  • Page 32: Parts List For 2" Bowie Pump Optional

    MASTERMIX™ BULK STORAGE TANK MACHINE 2” BOWIE PUMP OPTIONAL PARTS LIST FOR 2” BOWIE PUMP OPTIONAL BOWIE ITEM S/M PART# QTY. DESCRIPTION P640A030 2” BOWIE PUMP 2400 SERIES -STEEL 2419C P741B010 STEEL GEAR & IDLER SHAFT 2420C P741B011 STEEL GEAR & DRIVE SHAFT P640A005 2”...
  • Page 33 MASTERMIX™ BULK STORAGE TANK MACHINE OPTIONAL 2” BOWIE PUMP BOWIE ITEM S/M PART# QTY. DESCRIPTION 2403 P741A001 CENTER CASE P741A002 PLATE GASKET 2410 P741A003 ADAPTER FLANGE 2411 P741A004 ADAPTER FLANGE GASKET 2412 P741A005 ADAPTER FLANGE BOLT P741A006 END PLATE BOLT P741A007 TAPER PIN P741A008...

  • Page 34: Parts List For 3" Bowie Pump Optional

    OPTIONAL 3” BOWIE PUMP PARTS LIST FOR 3” BOWIE PUMP OPTIONAL BOWIE ITEM # S/M PART# QTY. DESCRIPTION P640A059 3” BOWIE PUMP 3300 SERIES HD -STEEL 3304CHD P742A045 STEEL GEAR & IDLER SHAFT 3305CHD P742A046 STEEL GEAR & DRIVE SHAFT P640A066 3”...

  • Page 35: Parts List For 2" Aro Pump Optional

    MASTERMIX™ STORAGE TANKS PARTS LIST FOR 2” ARO PUMP OPTIONAL DESCRIPTION S/M PART # ARO - PART # QTY. P977A001 94358 BACKUP WASHER P977A002 94357-1 DIAPHRAGM WASHER P977A003 94357-1 DIAPHRAGM P977A004 94329-A WASHER P977A005 93065 SCREW 5/8”-18 X 2-1/2” P977A006 Y5-111-T FLUID CAP OUTER CHAMBER P977A007...
  • Page 36 MASTERMIX™ STORAGE TANKS PARTS LIST FOR 2” ARO PUMP OPTIONAL DESCRIPTION S/M PART # ARO - PART # QTY. CENTER BODY P977A024 94028 BUSHING P977A025 94092 INLET PLUG P977A026 94034 PISTON P977A027 92011 U CUP 1-3/8” O.D. P977A028 Y186-51 SPOOL P977A029 92005 WASHER 1.556”...
  • Page 37 MASTERMIX™ STORAGE TANKS PARTS LIST FOR 2” ARO PUMP OPTIONAL DESCRIPTION S/M PART # ARO - PART # QTY. PISTON SLEEVE P977A047 94081 O-RING 3/32” X 1-1/8” O.D. P977A048 Y325-119 O-RING 1/16” X 1-1/8” O.D. P977A049 Y325-22 O-RING 1/16” X 1-3/8” O.D. P977A050 Y325-26 O-RING 1/8”...
  • Page 38 MASTERMIX™ BULK STORAGE TANK MACHINE PICTURES AND PARTS LIST SMALL-DIAPHRAGM PUMP PUMP DIAGRAM...

  • Page 39: Parts List For Small-Diaphragm Pump

    MASTERMIX™ BULK STORAGE TANK MACHINE PICTURES AND PARTS LIST SMALL-DIAPHRAGM PUMP PARTS LIST FOR SMALL-DIAPHRAGM PUMP ITEM # PART# QTY. DESCRIPTION P640A079 SMALL DIAPHRAGM PUMP ASSEMBLY P981A001 END CAP P981A002 SEAL RING P981A003 INTAKE MANIFOLD P981A004 VALVE BALL P981B005 VALVE SEAT P981A006 SEAL RING P981A007...
  • Page 40 MASTERMIX™ BULK STORAGE TANK MACHINE PICTURES AND PARTS LIST LARGE-DIAPHRAGM PUMP VERSION II PUMP DIAGRAM...

  • Page 41: Parts List For Large-Diaphragm Pump

    MASTERMIX™ BULK STORAGE TANK MACHINE MACHINE PICTURES AND PARTS LIST LARGE-DIAPHRAGM PUMP VERSION II PARTS LIST FOR LARGE-DIAPHRAGM PUMP ITEM # PART# QTY. DESCRIPTION P640A087 LARGE DIAPHRAGM PUMP ASSEMBLY P980A026 THREE-WAY FLANGE P980A027 SEAL RING P980A028 INLET MANIFOLD P980A007 ECCENTRIC SHAFT P980A005 SNAP RING P980A006...

  • Page 42: Parts For Electrical Set-Up

    PARTS FOR ELECTRICAL SET-UP...

  • Page 47: Parts For Plumbing

    PARTS FOR PLUMBING PICTURE-1 AGITATION LOCATION ITEM # PART# QTY. DESCRIPTION S8E3 P474A088 HYD. MOTOR W/SAE PORT – S7F8 P567A006 HYD. FITTING S8E3 P474A003 HYD. MOTOR W/SAE PORT - S7F7 P567A013 HYD. FITTING P1014A155 1/2 – 13 X 2-1/4” LONG HEX HD 1/2 –...

  • Page 48: Picture-2-Control Valves

    PICTURE-2-CONTROL VALVES LOCATION ITEM # PART# QTY. DESCRIPTION S30A2 P472A016 HYDRAULIC CONTROL VALVE S7G5 P751A020 BRASS ELBOW 90° S7E7 P565A004 2501-08-08F Hyd. Fitting S7E7 P560A083 2501-08-12F Hyd. Fitting P72000C013 HYDRAULIC VALVE MOUNT S7F7 P567A013 2404-08-08 Hyd. Fitting S3C8 P1000A012 3/4"x 3" SCH. 40 PIPE NIPPLE P1014A004 Screw-Hex Hd.

  • Page 49: Picture-3 3" Bowie & High Speed Motor

    9 THRU 11 PICTURE-3 3” BOWIE & HIGH SPEED MOTOR LOCATION ITEM # PART# QTY. DESCRIPTION S2H3D P474A024 Motor-Hyd.- HIGH SPEED S7F10 P567A018 6400-08-12 Hyd. Fitting S7E10 P569A005 6801-08-06F Hyd. Fitting S7D3 P560A026 5602-12-12-12F Hyd. Fitting S7G5 P751A020 139E-1212 Hose End S3C5 P1010A007 3/4x1/2 Hex Bushing Steel...

  • Page 50: Picture-4 Filter Plumbing

    PICTURE-4 FILTER PLUMBING LOCATION ITEM # PART# QTY. DESCRIPTION S5C3 P909A008 FILTER HEAD-SMALL S13A3 P397A013 1” BALL VALVE S3D5 P1000A016 1” CLOSE NIPPLES S7E5 P560A052 HYDRAULIC 90° ELBOW -1” MALE / 1” FEMALE S9E4 P1012A004 1” HOSE ADAPTER S3E3 P1010A022 BUSHING 1-1/4 X 1”...

  • Page 51: Picture-5 Pump With C-Face Motor

    PICTURE-5 PUMP WITH C-FACE MOTOR LOCATION ITEM # PART# QTY. DESCRIPTION S2H2B P601A004 HYDRAULIC PUMP S7D9 P570A015 HYDRAULIC FITTING S7E5 P560A052 HYDRAULIC 90° ELBOW -1” MALE / 1” FEMALE S9E4 P1012A004 1” HOSE ADAPTER S7F8 P567A006 HYDRAULIC FITTING S5B8 P1023A005 Clamp-Hose #16-SS S6G4 P630A024...

  • Page 52: Picture-6 Pump With Gas Engine

    7 THRU 10 PICTURE-6 PUMP WITH GAS ENGINE LOCATION ITEM # PART# QTY. DESCRIPTION S8F2 P601A006 HYD. Pump S7D9 P570A015 HYD. Fitting S7E5 P560A052 HYD. 90° Elbow -1” Male / 1” Female S9E4 P1012A004 1” Hose Adapter S7F8 P567A006 HYD. Fitting S5B8 P1023A005 Clamp-Hose #16-SS...

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