Reliable Equipment & Service PDY-2102 Operator's Manual

Double acting hydraulic compression tool

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OPERA

OPERA T T T T T ORS'

OPERA

DOUBLE ACTING HYDRAULIC COMPRESSION TOOL

DIRECT

CONNECT

12 TONS OF FORCE

ACCEPTS R12 & "U" TYPE DIES

RELIABLE EQUIPMENT & SERVICE CO., INC.

92 Steamwhistle Drive • Ivyland, PA 18974 • USA

Phone: 215-357-3500 • Fax: 215-357-9193

MODEL: __________________________________

MAX. PRESSURE: _________________________

SERIAL NO.: ______________________________

YEAR: ___________________________________

ORS'

ORS' GUIDE

ORS'

PDY-2102

Failure to read and understand these warnings

and safe handling instructions could result in

severe personal injury and or death.

Sizes, weights and tool

specifications listed in

this manual are subject

to change without notice.

Please consult factory for

information and updates.

DISTRIB

DISTRIBUTED BY

DISTRIB

UTED BY

DISTRIB

UTED BY

PDY-2102 Manual 01-15

GUIDE

W W W W W ARNING

ARNING

All information found in this guide

must be read and understood before

use or testing of this tool.

NOTICE

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Summary of Contents for Reliable Equipment & Service PDY-2102

Page 1 MAX. PRESSURE: _________________________ this manual are subject to change without notice. SERIAL NO.: ______________________________ Please consult factory for YEAR: ___________________________________ information and updates. DISTRIB DISTRIBUTED BY DISTRIB UTED BY UTED BY UTED BY DISTRIB DISTRIB UTED BY PDY-2102 Manual 01-15...
Page 2 DISTRIB DISTRIB UTED BY UTED BY DISTRIB DISTRIB DISTRIBUTED BY UTED BY UTED BY REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY _____________________________________________________ ADDRESS ______________________________________________________ _______________________________________________________________ PHONE ____________________ FAX _______________________________ SERIAL NUMBER _______________________________________________ DATE OF PURCHASE ___________________________________________ DEALER NAME _________________________________________________...
Page 3 TABLE OF CONTENTS DISTRIBUTOR INFORMATION .............. 2 TABLE OF CONTENTS ................3 REGISTRATION ..................3 DESCRIPTION................... 4 TOOL SPECIFICATIONS ................ 4 DOUBL ACTING TOOL OVERVIEW ............. 5 CONTROL VALVE INFORMATION ............6 SAFETY INFORMATION AND WARNINGS ........7-11 OPERATING INSTRUCTIONS .............. 1 2 DAILY &...
Page 4 Crimping Force 30,000 lb. crimping cycle to improve safety and enhance reliability. Return Force 3,350 lb. The PDY-2102 accepts 12 ton R12 Oper. Pressure 10,000 psi (690 bar) and “U” style dies to easily crimp Return Pressure 5,000 psi (345 bar) connector sizes up to 1-1/2 inches.
Page 5 REL-10-I Intensifier Double Acting Double Acting Control Valve Crimping Heads Hydraulic Power Source (from vehicle or portable power unit; 3-8 gpm @ 1,000-2,000 psi) High-pressure hoses may be used for remote operation. High Pressure Hose Set TYPICAL DOUBLE-ACTING HIGH-PRESSURE CUTTING OR CRIMPING SYSTEM Double Acting E l e c t r i c Cable Cutters...
Page 6 RELIABLE DIRECT CONNECT HEADS HAVE BEEN DESIGNED FOR USE WITH PVA-1122 DOUBLE-ACTING DIRECT CONNECT 4 WAY CONTROL VALVE FEATURES: • Compact Design • Controlled Advance with Built-in Hold Feature • Tool Return Circuit 5,000 psi Return Line • 6,200 psi Return Line Ground Dump Safety Valve Open center 4-way, 3-position control valve used for controlling double-acting Crimping Heads and Cutters.
Page 7 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, and/or WARNING death could result by not following these warnings.
Page 8 SAFE OPERATION & CARE USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged or WARNING missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.
Page 9 HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hoses and hydraulic oil with dielectric properties, when using system components near WARNING energized electrical lines. Failure to recognize these conditions could cause electrocution. Hoses and fittings used with this tool must comply with S.A.E.
Page 10 Operation/Safety methods may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with WARNING all safe operation guidelines required by your employer. ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
Page 11 SERIOUS BURN HAZARD HOT SURFACES MAY CAUSE SERIOUS BURNS. The hydraulic cylinder may be hot during and after operation. CAUTION: UTION: UTION: UTION: UTION: HYDRAULIC FLUID MAY CAUSE SERIOUS BURNS. WARNING Never disconnect tool, hoses, or fittings while the hydraulic power source is running or if the hydraulic fluid is hot.
Page 12 OPERA OPERA TION TION OPERA TION TION OPERA OPERA TION Read entire manual prior to using this tool. (Refer to all safety recommendations and warnings) Observe all safety precautions and procedures required by the operating company. (Also refer to SAFETY information found on pages 5 through 9) Before crimping, ensure that crimp is within the capacity listed for the tool.
Page 13 DAILY MAINTENANCE The life, reliability, and safety of the tool is dependent on proper use and maintenance. STORE THE TOOL PROPERLY . . . Before storing tools release pressure and ensure the ram is fully retracted. This protects the operating ram from moisture and condensation. NOTE: When the tool has been stored for extended period of non-use, the tools should be activated approximately every 3 weeks to keep o-rings and seals lubricated.
Page 14 PDY- 2102 PARTS DRAWINGS...
Page 15 PDY-2102 PARTS LIST ITEM DESCRIPTION ...................... QTY PART # C-FRAME .......................... 1 R21001 OUTER CYLINDER ......................1 R21002 PISTON RETAINER ......................1 R21003 INNER RETAINER ....................... 1 R21004 INNER PISTON ........................1 R21005 RAM ..........................1 R21006 COLLAR ........................... 1 R21007 O-RING ..........................
Page 16 Maintenance Records Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road Warminster, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193 Visit us on the web at www.Reliable-Equip.com...