Summary of Contents for KMC Controls 42 Series
- Page 1 42-SERIES OPERATOR’S MANUAL THIS MANUAL TO ACCOMPANY MACHINE PART NO. 42-OM-05 PRINTING DATE: MARCH 2019...
- Page 2 WARRANTY POLICY KELLEY MANUFACTURING COMPANY (KMC) warrants that all goods sold to the original purchaser of any KMC product shall be free of any defects in material and workmanship if used under normal operating conditions. warranty period begins on the date of purchase by the retail customer. For non-commercial users the warranty ends twelve (12) months thereafter.
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Page 3: Table Of Contents
4265LPD & 4260D PHC OWNERS MANUAL Table of Contents: FORWARD Introduction ··························································································· 3 To the Purchaser ··················································································· 3 Pre-Operational Check List ····································································· 4 SAFETY Symbol Information ················································································ 5 Safety Decals ························································································ 6 Retail Customers Responsibility under the KMC Warranty ························· 7 Safety Procedures ··················································································... - Page 4 MAINTENANCE Adjustment Points: Cruster Reel Drive Chain···································································· 22 Conveyor Chain ················································································ 22 Leveler Chain ··················································································· 23 Rear Door Setting ············································································· 24 Check Seals ····················································································· 25 Relief Pressure Adjustment ································································ 25 Seal Replacement for Dual Spool Control Valve ··································· 26 Lubrication Points Hydraulic Reservoir ···········································································...
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Page 5: Forward
FORWARD INTRODUCTION: 4265 and 4260D Poultry House Cleaner - is designed to be operated from the stationary drawbar of the tractor. It can be operated from a lower lift arm drawbar if a sta- tionary bar is not available. The unit comes equipped with a hydraulic cylinder to raise and lower the cutter blade (this will require a set of remote hydraulic couplers on the tractor). -
Page 6: Pre-Operational Checklist
PRE-OPERATIONAL CHECKLIST: All safety and operating procedures reviewed All hardware checked for tightness Hitch connection to implement information reviewed Field adjustment procedures reviewed Lubrication information reviewed Machine fully lubricated Warranty information reviewed... -
Page 7: Safety
SAFETY SYMBOL INFORMATION This safety alert symbol is used throughout this manual to identify safety mes- sages. When you see this symbol, read the message which follows as it will advise you of REMEMBER THINK SAFETY! (RED) This symbol indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. -
Page 8: Safety Decals
SAFETY DECALS The Safety decals that follow are associated with the implement covered in this owner’s manual. They should be reviewed and associated with where they are applicable on the implement being covered. STAND CLEAR OF ALL ROTATING BELT DRIVES AND CHAIN DRIVEN PARTS. -
Page 9: Retail Customers Responsibility Under The Kmc Warranty
RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY: The retail customer’s responsibilities are: 1. To read the Operator’s Manual and operate the 4265LPD and 4260D PHC in accordance with the instructions given in this manual. 2. To inspect the 4265LPD and 4260D PHC daily, lubricate as specified and repair or replace parts as needed, especially when continued use would cause damage or excessive wear to other parts. - Page 10 5. Do not allow children to operate the 4265LPD and 4260D PHC. Only experienced tractor operators should operate the tractor when the PHC is in use. 6. Stay clear of hydraulic lines, as they maybe under extreme pressure or heat. 7.
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Page 11: Assembly Set-Up
ASSEMBLY SET-UP GENERAL: Throughout this manual we will be discussing various features and components of the KMC Poultry House Cleaner Dump Style. References to various components for adjustments, settings, performance, and lubrication are made. The following chart will help you IDENTIFY those areas of discussion for better understanding and discussion with your dealer and representative as the need arises. - Page 12 WARNING CARE SHOULD BE TAKEN DURING SET-UP AND ASSEMBLY OF THIS PRODUCT. DEATH OR SERIOUS INJURY COULD OCCUR IF PROPER STEPS ARE NOT TAKEN TO FULLY SECURE THE UNIT WHEN WORKING UNDERNEATH IT. FOR YOUR SAFETY, ENSURE THE UNIT IS PROPERLY SUPPORTED BY LOWERING THE JACKSTAND SUPPORTS THAT HAVE COME ASSEMBLED WITH IT, OR PROPERLY SECURE THE UNIT WITH ANY HOISTING DEVICES BEFORE ATTEMPTING ANY FURTHER SET-UP...
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Page 13: Bolt Torque Chart
! IMPORTANT ! Before set-up and assembly can be completed ensure that all hardware is in place and fully tightened. Refer to the Bolt Torque Chart below for proper torque values. BOLT TORQUE CHART SAE GRADE 5 SAE GRADE 8... -
Page 14: Specifications
SPECIFICATIONS: SPECIFICATIONS 4260D 4265LPD With Tandem Axle Wheels: 5,570lbs; WEIGHT With Single Axle Wheels: 5,345lbs WIDTH 82” HEIGHT (WORKING) 76” 69/66” LENGTH 270” PICKUP WIDTH 72” TANK CAPACITY 170 Cubic Feet Tandem Axle: 9.5L X 15SL Tandem Axle: 26X12X12 (12PLY), (12PLY), TIRE SIZE Single Axle: 12.5L X 16SL... -
Page 15: Attaching To The Implement
ATTACHING TO THE IMPLEMENT: The KMC Poultry House Cleaner Dump Style is designed to be operated from the stationary drawbar of the tractor. It can be operated from a lower lift arm drawbar if a stationary bar is not available. The unit comes equipped with a hydraulic cylinder to raise and lower the cutter blade (this will require a set of remote hydraulic couplers on the tractor). - Page 16 Installation of the new torque arm requires the following: 2, grade5, ½”-13 UNC bolts, 2” long. (the 1-1/2” long bolts that come stock with the pump and speed increaser are not long enough once the torque arm is installed.) 2, ½” flat washers 2, ½”...
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Page 17: Tongue
Apply grease to the internal splines of the speed increaser (NLGI no.2, Lithium thickener based with molybdenum additive.) Slide the speed increaser onto the PTO shaft and let torque arm rotate to the right side of the drawbar. Attach the chain to the tractor so that it will not allow the pump to slide backwards more than ¾”. -
Page 18: Control Valves
To pivot the tongue, remove the klik pin on the bottom side of the stop pin and remove the stop pin. Pivot the tongue by setting the front of the machine of the ground to take the weight off the tongue and backing the STOP PIN tractor appropriate... -
Page 19: Setting The Machine For Total Cleanout
SETTING THE MACHINE FOR TOTAL CLEANOUT: Total Cleanout Panels To set the machine for total cleanout, the two cover panels must be added to the top face of the load con- veyor. This is done by sliding the panels one at the time down from the top of the conveyor. -
Page 20: Setting The Machine For Sifting
SETTING THE MACHINE FOR SIFTING: Dry Litter Operation Move wet litter hold down blocks storage position and place bump pads as shown in diagram. Wet Litter Operation Move the wet litter hold down blocks into the working position and remove all bump pads when operat- HOLD DOWN ing in wet litter. -
Page 21: Operational Setup
OPERATIONAL SETUP TRACTOR PREPARATION: Before operating implement refer to tractor operator’s manual for information concerning safe methods of operation, hydraulics, hitch adjustment, tire inflation, wheel adjustments and tractor weights. Check tractor brakes and warning lights, make sure they are in proper working order. Check tractor hydraulics oil reservoir and add oil if needed. -
Page 22: Hitching To The Implement
HITCHING TO THE IMPLEMENT: Setting Tractor to the Proper Speed The Poultry House Cleaner (PHC) is designed to be operated with CONTROL VALVE the tractor PTO turning within a range of 500 to 540 rpm with 540 rpm being most desirable since this will produce the maximum flow and pressures from the pump. -
Page 23: Setting Machine To The Proper Depth
Setting Machine to the Proper Depth Setting and maintaining the blade depth is also an important part of good performance. To set the depth, slowly retract the hydraulic cylinder until desired depth is reached. It may take some time to become accustomed to how deep the blade is running by viewing the blade and cruster reel guard. -
Page 24: Adjustment Points
MAINTENANCE ADJUSTMENT POINTS Cruster Reel Drive Chain only adjustments that should ever have to be made to the Poultry House Cleaner is that of conveyor or drive chains. There are two different conveyor chains and two drive chains. From the front, the first chain is the cruster reel drive chain, as is wears and stretches from use,... -
Page 25: Leveler Chain
Leveler Chain LEFT SIDE OF MACHINE BEARING MOUNT RIGHT SIDE OF MACHINE The leveler chain adjusts from the back of the chain. The left side adjustment is more involved than the right side because of the hydraulic motor. On the left side, start by loosen- ing the bolts in the hydraulic motor mount and the bearing mount. -
Page 26: Rear Door Setting
Rear Door Settings... -
Page 27: Check Seals
Check Seals A seal is provided between the rear of the sifter and the front of the tank to keep litter from piling up on front of machine. SEAL Relief Pressure Adjusment PLEASE NOTE: TO OBTAIN AN ACCURATE PRESSURE READING, A 3000 PSI (OR GREATER) HYDRAULIC PRESSURE GAUGE MUST BE USED. -
Page 28: Seal Replacement For Dual Spool Control Valve
Seal Replacement for Dual Spool Control Valve This diagram shows the locations of the seals that can be replaced when necessary. A Seal Kit (42-061-034) is available in repair parts that contain all the seals shown. 1. All hydraulic valves must be properly installed into the hydraulic system to prevent personal injury and/or property damage. -
Page 29: Lubrication Points
LUBRICATION POINTS There are certain things which need daily or regular attention to keep your Poultry House Cleaner in good operating condition. Hydraulic Reservoir The hydraulic fluid level is of most importance. Low levels can cause overheating and damage to hydraulic components. The hydraulic system holds approximately 24 gallons of fluid. -
Page 30: Lubrication Chart
Lubrication Chart The following chart shows locations of bearings which need regular lubrication. We recommend that all bearings be greased on a weekly basis (every 50 hours of use). If the use of the machine is going to be less than a week, we recommend that it be greased just prior to storage. -
Page 31: Spline Shaft
Spline Shaft HYDRAULIC PUMP Apply grease to the internal splines of the speed increaser (NLGI no.2, Lithium thickener based with molybdenum additive.) -
Page 32: Transportation
TRANSPORTATION Transport Lock Position If it becomes necessary to HYDRAULIC tow the PHC behind a truck for PUMP extended distances, the following MOUNTED adjustments recommended: Store the hydraulic pump on the support pin on the tongue and secure it with the torque bar chain as shown. -
Page 33: Tank Lock Storage
Tank Lock Storage Transport Locks are available to lock cylinders when lifting the tank for mainte- nance or cleaning out tank. TIRE INFLATION CHART It is important that the inflation of all tires be set properly for maximum safety and performance. - Page 34 NOTES...
- Page 36 DEPENDABLE EQUIPMENT FOR PROGRESSIVE FARMING Visit us at www.kelleymfg.com KELLEY MANUFACTURING CO. 80 Vernon Drive / Zip 31794 Tel: 229-382-9393 P.O. Drawer 1467 / Zip 31793 Toll Free: 1-800-444-5449 Tifton, GA Fax: 229-382-5259 MADE IN AMERICA Email Address: info@kelleymfg.com...
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