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Holland FW0100 Series Manual

Holland FW0100 Series Manual

Troubleshooting and rebuilding procedures
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Troubleshooting and Rebuilding Procedures for
FW0100/FW0165 SERIES
XA-101/XA-0116 SERIES
XA-101-DA
XA-0116-1
2" SAE Kingpin (Rebuild Kit RK-65012-1)
TROUBLE SHOOTING HINTS
Fifth Wheel is Hard to Hook Up to Trailer:
POSSIBLE CAUSE
The trailer may be too high; the kingpin
is not entering the locks properly.
Locks are closed.
Accumulated rust or grime
interfering with the lock operation.
The locks are adjusted too tightly.
Bent release handle or kingpin or
damaged bolster plate may be
interfering with lock movement.
The locks may be damaged.
The fifth wheel may need rebuilding.
Using lube plate with wrong kingpin
length.
Fifth Wheel is Hard to Unhook from Trailer:
POSSIBLE CAUSE
The secondary lock is not released.
The tractor may be putting pressure
against locks.
Rust or grime on the locking
mechanism.
Bent kingpin or damaged bolster
plate.
Fifth wheel locks may be adjusted
too tight.
The release handle will not stay out.
The release handle will not stay out;
pops off lug.
The release handle must be held out
when uncoupling.
Using lube plate with wrong kingpin
length.
Long plunger.
NOTE: After the fifth wheel is unlocked and moves freely from the kingpin, it is normal for the release handle to return to the "in" position.
XL-FW239-01
REMEDY
Lower the trailer landing gear.
Pull the secondary and primary release handles to the unlocked position and pry the
hinged lock open.
Spray a light lubricant or diesel fuel on all moving parts including the release
handle and operate several times.
Check lock adjustments in accordance with the procedure in this manual.
Check the kingpin with a Holland TF-0110 Kingpin Gage and bolster plate with a
48˝ straightedge. Repair/replace as required. The kingpin can be inspected in
accordance with SAE J2228.
Inspect and replace if required following the procedures in this manual.
Follow the procedures contained in this manual using the appropriate rebuilding kit.
See Holland Service Bulletin XL-SB4.
REMEDY
Pull the secondary lock release handle and lift up to engage the handle lug with the
top plate casting.
Back the tractor into the trailer to relieve the pressure and lock the tractor brakes
before pulling the release handle.
Spray a light lubricant or diesel fuel on all moving parts including the release handle
and operate several times.
Check the kingpin with a Holland TF-0110 Kingpin Gage and bolster plate with a
48˝ straightedge. Repair/replace as required. The kingpin can be inspected in
accordance with SAE J2228.
Check the lock adjustment in accordance with procedures in this manual.
Pull the release handle out and up, then release.
Replace release handle.
Build up release handle lug to hold out further or replace release lever (15) or release
handle (16).
See Holland Service Bulletin XL-SB4.
Pull the release handle to the fully extended position and hold it while someone else
attempts to uncouple. If the locks do not open under this condition, close the swinging lock
partially and grind 1/16˝ of the tip of the swinging lock. Round off after grinding.
XA-101-OA
XA-0116
3
" SAE Kingpin (Rebuild Kit RK-65013-1)
1
2
Fifth Wheels
Top Plates
1

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Summary of Contents for Holland FW0100 Series

  • Page 1 Check lock adjustments in accordance with the procedure in this manual. Bent release handle or kingpin or Check the kingpin with a Holland TF-0110 Kingpin Gage and bolster plate with a damaged bolster plate may be 48˝ straightedge. Repair/replace as required. The kingpin can be inspected in interfering with lock movement.
  • Page 2 ITEM PART NO. QTY. PART NAME ITEM PART NO. QTY. PART NAME XB-2001 Socket head cap screw XA-101-D Fifth wheel top plate – 2” kingpin XB-HNH-58-C Lock nut 5⁄ 8 ” - 11 – for FW0100 XA-101-O Fifth wheel top plate – 3 ⁄...
  • Page 3 WARNING fail or the locks may malfunction. NOTE: When rebuilding, use only HOLLAND rebuilding kits and replace all roll pins, cotter pins, springs, bolts, nuts and washers. Also, check the rebuild kit and verify that all parts are present.
  • Page 4 Figure 8 Figure 6 BEND HERE 12. Turn the fifth wheel upright. 13. Check the Primary Lock Operation: A. Lock the fifth wheel using a Holland TF-TLN-5001 (2”) lock tester or Holland TF-TLN-1500 (3 ⁄ ”) lock tester (as appropriate for the fifth wheel being rebuilt).
  • Page 5 IMPORTANT! PROCEDURES FOR INSTALLATION OF SECONDARY LOCK ON MODELS ORIGINALLY EQUIPPED WITH SWINGING LOCK AND SECONDARY LOCK AS SHOWN IN FIGURE A, BELOW. THESE INSTRUCTIONS REPLACE THE “SECONDARY LOCK INSTALLATION” SECTION IN THE ATTACHED MANUAL. 1. Coat the lock pin hole in the secondary lock (10) with Never-Seez ®...
  • Page 6 IMPORTANT! PROCEDURES FOR INSTALLATION OF SECONDARY LOCK ON MODELS ALREADY EQUIPPED WITH ADJUSTMENT BLOCK AS SHOWN IN FIGURE C, BELOW. THESE INSTRUCTIONS REPLACE THE “SECONDARY LOCK INSTALLATION” SECTION IN THE ATTACHED MANUAL. 1. Pre-install the secondary lock (10) in the closed position in the casting.
  • Page 7 14. Secondary Lock Installation: so that fitting faces the side and will be accessible from the left side of the tractor. A. Pre-install the secondary lock (10) in the Install spring (11) by fitting the small closed position in the casting. Do not diameter end over the projection on the install the spring, release handle or the secondary lock (10) and the large...
  • Page 8 HOLLAND publication operate properly, DO NOT USE IT. Review the FW-TE-14C “Fifth Wheel Maintenance troubleshooting hints and rebuilding procedures Procedures.” or contact your local HOLLAND representative for assistance. Adjustment Procedure: IMPORTANT: Adjustment must be performed Figure 12 with a lock tester having a kingpin to the SAE dimensions appropriate for your fifth wheel.
  • Page 9: General Information

    6. Do not weld on this product without written permission from the factory. 7. Observe standard precautions when lifting. 8. Refer to HOLLAND Publication FW 130 for description and instructions for Holland TF-TLN-5001 and TF-TLN-1500 Kingpin Lock Testers. 9. Do not deviate from these instructions. Any changes...
  • Page 10 Copyright © March 2000 The Holland Group, Inc. Holland Binkley Co. Holland Binkley Co. Holland Neway Holland Europe, Ltd. Holland Hitch of Canada, Ltd. Holland Hitch Western, Ltd. Warrenton, MO 63383 Axle Products Division International, Inc. Hartlebury, United Kingdom Woodstock, Ontario...

This manual is also suitable for:

Fw0165 seriesXa-101 seriesXa-0116 series