Allure FM1 Operator's Manual

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CE and ISO

22000-2007

Certiﬁed

OPERATOR'S MANUAL

Melanger 10-0,75-230-50-A

TU 5131-001-02351413-2016

LLC «Allure»

FBR 2017

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Summary of Contents for Allure FM1

Page 1 CE and ISO 22000-2007 Certiﬁed OPERATOR'S MANUAL Melanger 10-0,75-230-50-A TU 5131-001-02351413-2016 LLC «Allure» FBR 2017...
Page 2 Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL Identiﬁcation Data Type and description Melanger (M-W-VхF-Hz-А) 10-0, 75-230-50-a Serial number № Year of manufacture 2017 The name and ALLURE LLC address of the manufacturer 107023 Moscow, UL. Elektrozavodskaya, d. 21...
Page 3: Table Of Contents
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL Table of Contents 1. Introduction 2. General information 2.1. Intended use 2.2. Personnel qualiﬁcation 2.3. Declaration of conformity 2.4. Manufacturer's warranty and liability 2.5. General appearance and composition 2.6. Principle of operation 2.7.
Page 4: Introduction
Use of Machine for other purposes than speciﬁed in this guide, is not permitted. The company "ALLURE LLC" is not responsible for damage caused by non-compliance with instructions and guidelines outlined in this Manual. An integral part of this guide are the following documents:...
Page 5: General Information
The staﬀ which is being trained should work on the Machine only under the supervision of an experienced person authorized to provide training. Staﬀ training to operate the Machine by the ALLURE LLC company specialist can be done at the time of commissioning, or on the ALLURE LLC factory facilities.
Page 6 Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL While designing the Machine, selection of parts materials and its units, selection of components, manufacturing the Machine – the conformity with the following European security standards, directives and safety regulations is ensured: ·...
Page 7: Manufacturer's Warranty And Liability
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL · GOST r 27.403-2009 Reliability in engineering. Test plans to control the probability of non- failure operation. · 112-78, GOST meteorologičeskike glass Thermometers. Technical conditions. · GOST 2991-85 Boxes sealed the deal for cargo weighing up to 500 kg. General technical conditions.
Page 8 Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL The manufacturer guarantees the compliancy of Machine with the above standards, directives and regulations, subject to following the terms of transportation, storage, installation and operation of the Machine, as set out in this guide.
Page 9: General Appearance And Composition
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL 2.5. General appearance and composition of Melanger General view of Melanger, the placement and designation of parts are presented in Fig. 2-1. List of components of Melanger is given in table 2.1.
Page 10: Principle Of Operation
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL № Description Position # on in Figure 2.1 Bowl made of stainless steel, with granite disc mounted on the bottom A pair of granite runners with pressure unit Main electrical drive, consisting of the motor and the Motor reducer...
Page 11: Controls
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL Figure. 2-2 3. Technical data and speciﬁcations 3.1. Technical characteristics of Melanger Main parameters and dimensions shall be in accordance with table 3.1. Table 3.1 № Description Values parameters and characteristics...
Page 12: Electrical Connection Conditions
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL 3.2. Electrical connections of Melanger The Machine power is supplied by single-phase mains with Earth and the following characteristics: voltage 230 V±10%; frequency of 50±1 Hz; power, not less than 0,75 kW.
Page 13: Protective And Safety Devices
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL Знак «Заземление». Место подключения провода заземления корпуса меланжера указано на рис 2-1 (поз.6). Inattention to warning signs and non-compliance with the safety instructions can lead to serious consequences for the health of the personnel...
Page 14: Security Measures At Transportation And Installation
Due to the diversity of factors to be taken into consideration starting-up and adjustment works are done by the service engineer of the ALLURE LLC. It is desirable not only in relation to warranty terms, but also in order to: -check the Machine (damage during transportation);...
Page 15: Security Measures At Preparation For The Operation
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL 4.4. Safety measures when preparing the Machine to put in operation Before turning on the Machine - make sure that its start is not dangerous for people around, remove from the Machine any foreign objects away from the operation zone, get familiar with the device, the principle of operation and control system of Machine.
Page 16 Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL When you use the Machine in a wet environment on the surfaces of the Machine, which typically do not have contact with powered parts and which the operator may tough, can dangerous high voltage appear.
Page 17: The Design Changes
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL Since the list of harmful materials is very wide, this guide does not provide recommendations for all occasions. Compliance with these recommendations does not exempt the user from performing additional security measures due to the speciﬁcs of a particular production.
Page 18: Scope Of Supply, Marking, Packing, Storage, Unpacking And Transportation
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL 5. Scope of supply, marking, packing, storage, unpacking and handling 5.1. Scope of supply The scope of supply is provided in the packing list, which is composed in accordance with the contract for the Machine.
Page 19: Package
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL 5.3. Packaging Machine supplies in a crate or a partial package on a pallet, ﬁlm wrapped. The type of packing is negotiated with the buyer and is ﬁxed in the contract on delivery.
Page 20: Transport
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL 5.7. Transport Machine can be transported by any means of transport provided a reliable ﬁxation and packaging ensured to keep from damage, in accordance with the rules of transporting goods, applicable for each mode of transport.
Page 21 Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL Scheme of the strapping and moving of the Machine inside the factory in unpacked mode using hoisting equipment is shown in Figure (5.1). Between the strapping and sharp edges at the appropriate points use pieces of corrugated cardboard for machinery protection.
Page 22: Installation And Initial Start-Up
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL 6. Installation and initial start-up 6.1. Installation location and Foundation The ﬂoor foundation should be ﬁrm for ensuring the maximum use of Machine capabilities during the speciﬁed period of service, and avoid the impact of Machine on the adjacent equipment.
Page 23: Preparation To Start-Up
Connection of the Machine and ﬁrst start is done by a service-engineer of the ALLURE LLC company in carrying out of testing starting-up and adjustment works. The manufacturer is not liable for damage to Melanger and injuries resulting from an independent start up by the user.
Page 24: Emergency Shutdown
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL In case of emergency immediately unplug the equipment from the electrical circuit! It should be remembered that the process of grinding and mixing of the mass is accompanied by creation of a large amount of heat.
Page 25: Volume Of Maintenance Work
Melanger 10-0, 75-230-50-A ALLURE LLC TU 5131-001-02351413-2016 USER MANUAL Regular maintenance is essential for safe and long worklife. The work described in this section must be carried out in a timely manner. Following the maintenance work – write down in the log book maintenance a brief description of the work, as well as the responsible person and the date of the work.
Page 26 LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 Annex 1 Electrical Equipment Melanger 10-0,75-230-50A The editors Fbr 2017...
Page 27 LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 The content 1The Composition and appointment of the basic units of electrical equipment____ 28 2 Safety precautions__________________________________________________28 3 Description of the electrical equipment__________________________________29 4 Preparation and commissioning of _____________________________________29 5 Maintenance and repair of electrical equipment___________________________ 30...
Page 28: 1The Composition And Appointment Of The Basic Units Of Electrical Equipment
LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 1 The composition and appointment of the basic units electric and pneumatic equipment of the melanger 10-0,75-230-50А The composition of the electrical equipment includes: • introductory machine Q • variable speed controller (inverter) A;...
Page 29: Description Of The Electrical Equipment
LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 2.3 Protection and grounding Melanger must be connected to the protective circuit ground through the pin on the body of the melanger and electrical Cabinet. Periodically monitor circuit protective earthing and circuit protective earthing of electrical installation electrical Cabinet, made of yellow-green wire.
Page 30: Maintenance And Repair Of Electrical Equipment
LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 4.4 Check the cable connection between the pulley to terminal block X1 in the electrical Cabinet and connecting the melanger to the power supply. 4.5 When disabled, the input switch SM check, both the availability and magnitude of voltage on all phases.
Page 33 LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 Annex 2 Pneumatic equipment Melanger 10-0,75-230-50A The editors Fbr 2017...
Page 34 LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 The content 1 The Composition and appointment of the basic units pneumatic equipment___________________ 35 2 Safety precautions________________________________________________________________ 35 3 Description of the operation of pneumatic equipment ____________________________________ 35 4 Preparation and commissioning of___________________________________________________ 36...
Page 35: The Composition And Appointment Of The Basic Units Pneumatic Equipment
LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 1 The composition and appointment of the basic units of pneumatic equipment of the melanger 10-0,75-230-50А The composition of the pneumatic equipment includes: • Two pneumatic cylinder double-acting; • Air r dispenser At 5/3 with manual control;...
Page 36: Preparation And Commissioning Of
LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 To stop operation, ﬁrst made the ascent of the rollers, and then deactivating the rotation of the bowl and unloading of products 4 Training and commissioning 4.1 Before connecting melanger to pneumo highway must to check the condition of pipelines .
Page 37: Maintenance And Repair Of Pneumatic Equipment
LLC «Allure» 10-0,75-230-50A OPERATOR‘S MANUAL TU 5131-001-02351413-2016 5 Maintenance and repair of pneumatic equipment When performing maintenance of the pipeline or repairs introductory Q switch must be turned oﬀ. The power cord must be disconnected from the mains supply 5.1 The inspection should be performed at least once a week.
Page 40 Key components of the melanger Position Name Number of parts number Melanger 80 Melanger 30 Melanger 10 Frame base The drive module The working module A chopper (2 PCs) Pneumatic cylinder (2 PCs) The base unit Reducer...
Page 41 Annex_4 Information about acceptance. Melanger M-W- VхF - Hz -A serial number no. ________________________, is manufactured and accepted in accordance with the requirements of the standards and technical documentation and considered for exploitation. Release date: ________________________ A technical veriﬁcation engineer ____________________________________ Service engineer ____________________________________ Deputy Director of quality...
Page 42 Annex 5 Technical Report on risk identiﬁcation and assessment for Melangeur M-W- VхF - Hz -А. 2017...
Page 43 1. The purpose of risk analysis and assessment is to identify the dangers and assess risks for their further mitigation. 2. Current report comprises the following regulatory references: BS EN ISO 14121-1:2007, Machinery Safety – Risk Assessment - Part 1: Principles ISO/TR 14121-2:2007, Machinery Safety - Risk Assessment - Part 2: Practical guide and method exam- ples.