Summary of Contents for TBB BML
- Page 1 BML battery monitor manual Battery Monitor Manual Version: A1.1 April. 2017 TBB POWER CO., LTD.
- Page 2 BML battery monitor manual WARNING : FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON- COMBUS TABLE SURFACE ONLY CAUTION : THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICING MADE IN CHINA TBB POWER CO., LTD.
-
Page 3: About This Manual
BML series can calculated consumed AH/KWH and remaining AH/KWH, and display battery voltage and battery current as well. BML could record all battery activities since the first installation (max 200 records). Apart from discharging and charging, multiple other factors are considered including battery size, age ratio of battery etc. -
Page 4: Schematic Diagram
Cell number of Lithium Model Max Current Battery voltage battery BML1004 100A 12Vdc/24Vdc 4cells BML1008 100A 12Vdc/24Vdc 8cells BML2004 200A 12Vdc/24Vdc 4cells BML2008 200A 12Vdc/24Vdc 8cells BML4004 400A 12Vdc/24Vdc 4cells BML4008 400A 12Vdc/24Vdc 8cells BML detects 12V/24V battery automatically. TBB POWER CO., LTD. - Page 5 BML battery monitor manual Optional DOD model： Compatible for 12Vdc 24Vdc 48Vdc RY50L 100A CR100L/RY100L CR100M CR100S 200A CR200LM CR200LM CR200S 400A CR400L CR400M CR400S Components Monitor Module Current Detector Module SS (for 100A,200A model) Current Detector Module SH (for 400A model)
- Page 6 BML battery monitor manual Dimension and Hole size Monitor Module 87.64 4- φ 3.5 31.4 TBB POWER CO., LTD.
- Page 7 BML battery monitor manual TBB POWER CO., LTD.
-
Page 8: Installation Preparation
BML battery monitor manual Installation Preparation Material list TBB POWER CO., LTD. - Page 9 BML battery monitor manual Item Description Front panel of Monitor Module Monitor Module Mounting holder SS current detector SS plate Cable-L8-D/03,Cable for8cellsvoltage andDOD, for BML1008 and BML2008 Cable-Service-Batt-Volt/01，Cable for Service battery Screws,M3x12mm for holder mounting Screws, M6 x 25mm for SS mounting...
-
Page 10: Connector Description
BML battery monitor manual Connector Description Monitor Module RS485 Communication Comm. port for Lithium battery energy information Comm.Port for lithium battery cell voltage Cells+DOD and DOD dry contact Cable fastener Current Detector Module - SS Take off the cover, you will see the connector of the SS. -
Page 11: Cable Preparation
BML battery monitor manual Cable preparation Please prepare the following cables for installation Model lenght comments The standard Cable-BM/03 The standard Cable-Service-Batt-Volt/01 The standard Cable-Starter-Batt-Volt/01 Cable-L8-D/03 for BML1008/BML2008 Cable-L4-D/03 for BML1004/BML2004 for SS200/SS200S Cable-Flex-50/30 for SS100/SS100S Cable-Flex-25/30 Cable-BM/03 T2 TO Monitor-BM T1 To Shunt 橙... - Page 12 BML battery monitor manual To connect to Cable-BM/03 Cable-Starter-Batt-Volt/01 T2: Starter Batt+ To Connect to Starter batt + To connect to Cable-BM/03 Cable-L8-D/03 T11:Bat cell5+ T10:Bat ceLL6+ 白 红 T9:Bat - 白 红 灰 黄 T8:Bat ceLL7+ 红 白 紫...
- Page 13 BML battery monitor manual Cable-L4-D/03 T7:Bat - 白 红 白 T6:Bat ceLL1+ 白 红 红 绿 绿 棕 棕 橙 橙 T5:Bat ceLL2+ T4:Bat ceLL4+ T3:Bat ceLL3+ To PortCells+DOD of Monitor Module To connect to DOD Bat cell3+ To connect to Batt Cell3 +...
-
Page 14: Installation
Recommended humility is around 50% Installation Professional electrical technician is required for the installation. Please make sure BML is powered off during the installation which means the connection between Cable-BM/03 and Cable-Starter-Batt-Volt/01 BAT+ / Cable-Service-Batt-Volt/01 S-BAT+ is the last step of the installation. -
Page 15: Monitor Module
BML battery monitor manual Monitor Module Mounting holder is optional accessary. Please consult to the distributor or TBB Power if you need it. Installation with the mounting holder 2 ‐φ 4 * φ 5 * 2 4 8 7 .6 ± 0 .5 0 2 ‐φ... - Page 16 BML battery monitor manual SS/SH Installation 111,00 Φ3.50 Wall Openings Connection to battery groups. B A T + B A T + 1 2 V 1 2 V 1 2 V 1 2 V 1 2 V 1 2 V...
- Page 17 BML battery monitor manual SH Installation. B A T + 1 2 V 1 2 V 1 2 V 1 2 V 1 2 V 1 0 0 A h 1 0 0 A h 1 0 0 A h...
-
Page 18: Operation
BML display. d) Any change of the battery type or battery capacity setting needs a repeat for step b) and c) DO NOT plug out any connectors on the BML during it is working. Power Off... - Page 19 BML battery monitor manual Display BML Menu 03/12/2015 07:51:34 System’s Status Information Status > System’s Setting Information Setting Current Alarm Information Active Alarm Click “Enter” 100Min Event Logs Event To Enter The Main Menu Hardware/Software Information Information 13.1V STARTER：...
- Page 20 BML battery monitor manual Status HomepPage 0101 0102 03/12/2015 07:51:34 Battery Manage System Battery Monitor Status > Total 13.00V Setting Cell1 3.25V Voltage 13.0V 3.24V Cell2 Active Alarm 100Min Current -2.0A 3.26V Cell3 Event 3.25V Cell4 Information Cycles 65 Cycles 12.0V...
- Page 21 BML battery monitor manual Setting 020103 020104 020105 020101 020102 0201 General Setting > Replace Battery Buzzer Beep Enable Language Advanced Setting Comm Setting <English> Date And Time <No> <Disable> 020101 02010301 02010302 02010303 02010304 02010305 Battery Recovery BM Cable Length...
-
Page 22: Replace Battery
BML battery monitor manual 020101 Language: Only support English. Language <English> 020102 Date and time: System Date time setting. Date And Time Replace Battery： Set “Yes” for replacing the battery and doing the related 020103 setting for battery parameters. Replace Battery <No>... -
Page 23: Battery Capacity
BML battery monitor manual 020105 Comm Setting： To set the address, baud rate and parity check bit of RS485. Comm Setting 02010301 Battery Type： Battery Type LFP or Polymer <LFP> 02010302 Battery Capacity： Battery Capacity Default is 50AH, setting range 50~2000AH. - Page 24 Single Cell High Vol Pro： Single Cell High Vol Pro When the voltage of any single cell is higher than the setting value during the charging, BML triggers the <3.75V> beep alarm. Single Cell Low Vol Default for LFP is 3.75V, setting range 3.65~3.85V.
- Page 25 BML battery monitor manual Single Cell Low Vol Pro： The low voltage protection of Monomer lithium battery. If one of the cells Voltage below the set value in charging, the machine will enter standby state protection. The default values and setting the range : Default for LFP is 2.5V, setting range 2.5~3.0V.
- Page 26 BML battery monitor manual Events 0401 040101 04010101 2014/06/09 Alarm > Alarm Logs > Status 19:22:30 History Clear Alarm Setting Active Alarm Alarm #7 Event > Information Battery voltage low 040102 04010201 Alarm Logs Clear alarm Clear Alarm > <NO>...
- Page 27 BML battery monitor manual #6001 Cell N Voltage High Cell N Voltage High alarm #6002 CellN Voltage low Cell N Voltage low alarm #6003 CellN Voltage Imbalanced Cell N Voltage Imbalanced alarm #6004 Cell N Voltage High Pro Cell N Voltage High Protection...
- Page 28 BML battery monitor manual 040202 04020201 0402 Date 04/2015 Alarm Daily Logs Status Monthly Discharge Energy History > Monthly Logs > Setting 35.5KWH Total Logs Active Alarm Monthly Charge Energy Cycles Logs Event > 35.5KWH Information Clear History Min SOC...
-
Page 29: Total Consumption
BML battery monitor manual 040203 04020301 0402 Alarm Daily Logs Status Total Consumption History > Setting Monthly Logs 35.5KWH Total Logs > Active Alarm Days In Operation Event > Cycles Logs Information 3Days Clear History Accumulate Cycles 65Cycles 04020301 Total Consumption:... - Page 30 BML battery monitor manual 040205 04020501 0402 Clear History Alarm Daily Logs Status History > Month Logs Setting Total Logs <No> Active Alarm Cycles Logs Event > Information Clear History > 04020501 Clear History： Clear History Clear all of the history records.
-
Page 31: Specification
BML battery monitor manual Specification BML1004/BML1008 BML2004/BML2008 BML4004/BML4008 Electrical spec Operation voltage range 8-33VDC 8-33VDC 8-33VDC Operation current range ≤0.15A Battery voltage 12V/24V 12V/24V 12V/24V Max battery voltage Max battery current 100A 200A 400A Cell Number of Lithium 12V(4cell)/24V(8cell) battery Battery voltage ±1%... - Page 32 BML battery monitor manual TBB Power Co., Ltd Web: www.tbbpower.com Tel: +86-592-5212299 Fax: +86-592-5796070 Email: service@tbbpower.com TBB POWER CO., LTD.