Subscribe to Our Youtube Channel
Related Manuals for Engel TDF HB-1640
Summary of Contents for Engel TDF HB-1640
- Page 1 ® ENGEL TDF HB-1640 ROLLFORMER INSTALLATION, OPERATION & MAINTENANCE MANUAL Manual-MN061305 June 2005...
- Page 2 Furthermore, ENGEL INDUSTRIES reserves the right to make changes to any products herein, at any time, to improve reliability, function, or design. ENGEL INDUSTRIES does not assume any liabilities arising out of the application or any use of any product described herein, neither does it convey any license under its patent rights nor the rights of others.
-
Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS SAFETY SECTION LOCKOUT GUIDE MATERIAL PROCESSING ASSEMBLY DRAWINGS (Back of Manual) ELECTRICAL SCHEMATICS (Back of Manual) Section/Page 1. INTRODUCTION........................1-1 A. INSTALLATION ..........................1-2 Unpacking The Machine ....................1-2 B. SAFETY ............................. 1-2 Safety Precautions (Before Starting The Machine)............1-2 Safety Precautions (While Operating The Machine)............1-3 2. - Page 4 Table 4-4. Lubrication Schedule....................4-5 Table 4-5. System Lubrication Points..................4-6 Table 4-6. Inspection Schedules ...................4-7 LIST OF FIGURES Figure 1-1 Engel HB-1640 TDF® Rollformer ................1-1 Figure 2-1 Rollformer Assembly....................2-1 Figure 2 TDF Profile ......................2-1 Figure 2-3 Entrance Guide Setup..................2-2 Figure 4 Male Button Lock Locations ..................2-2 Figure 5 Roll Gap Adjustment Components................2-3...
-
Page 5: Introduction
® The HB-1640 TDF Rollformer is equipped with Engel’s patented TDF flange and clip rolls, which produces integral flange on straight ductwork and fittings. The HB-1640 is equipped with sixteen forming stations, which produces the most consistent flange in the industry. -
Page 6: Installation
Answers to questions regarding site preparation and other technical assistance is available free of charge via telephone between the hours of 8 AM and 4:30 PM CST Monday through Friday by calling the Engel Customer Service Department at 314-638-0100. (1) Unpacking The Machine When the machine arrives, inspect it carefully before accepting the shipment. -
Page 7: Safety Precautions (While Operating The Machine)
Keep your work area clean. Remove all scrap, oil spills, rags, tools, and any other loose items that could cause you to slip, trip, or fall. Make sure that hydraulic pressures are at specified levels before operating the machine. Be alert for loose, worn, or broken parts. Do not attempt to operate the machine with such parts present, or if the machine is making unusual noises or actions. -
Page 8: System Overview
2. SYSTEM OVERVIEW A. ROLLFORMER The Engel TDF Rollformer utilizes 16 forming stations to produce an integral TDF flange on straight ductwork and fittings. It is powered by a 7.5 HP motor, with a production rate of approximately 75 feet per minute. -
Page 9: (A) Male Button Lock Adjustment
The face of the Entrance Guide just before the material enters the first forming roll is set approximately 2 5/8” from the outside face of the first forming roll and is tailed out (see illustration) approximately .030 on the entrance end, which allows the material to be pulled straight as it enters the forming rolls. -
Page 10: Factory Roll Gap Settings
(2) Factory Roll Gap Settings The forming rolls were factory pre-gapped and should require little or no adjustment. The pre-gap settings allow the production of various gauges, without resetting roll gap. All 16 stations are factory gapped at .015 with the exception of the side rollers on stations 9, 15 and 16, which require special pre-gaps. -
Page 11: Figure 6 Roll Gap Locations
9. With a feeler gauge, raise the forming rolls slowly with the Roll Gap Adjustment Bolts (Item E), until the desired gap (.015) is obtained. NOTE: Each set of four forming rolls are contained by a single side plate, so adjusting the first roll and the last roll in each set of side plate is all that is required. -
Page 12: Side Roll Adjustment
(3) Side Roll Adjustment Located at stations 9, 15 and 16 are Side Rolls used in conjunction with the stacked forming rolls. The Side Rolls assist in completing two separate 90°bends. They are equipped with and eccentric cam used to adjust the rolls latterly and one or two sets of push/pull bolts used to set the vertical clearance. -
Page 13: Short Part Assist Platform
4. Loosen all Lock Nuts (C). 5. Using a feeler gauge, raise or lower the Side Roll assembly until the desired clearance is obtained. Ensure the Side Roll assembly maintains a 90° angle to the bottom of the side plate. 6. -
Page 14: Straightener Roll
(5) Straightener Roll Located on the exit end of the Rollformer is an adjustable roller (A) that can be raised or lowered to remove down or up bow in the parts. If up bow is present, loosen the lock screw (B) and lower the roll with the adjustment knob (C) or raise the roll if down bow is present and retighten the lock screw. -
Page 15: System Controls
3. SYSTEM CONTROLS This section describes the operational controls for the rollformer. The only control of the Engel HB-1640 is a single hand held control pendent. This pendent is used to start and stop the forming rolls. (1) ROLLFORMER START/STOP PENDENT A handheld controller used to start and stop the forming rolls. -
Page 16: Maintenance
4. MAINTENANCE A. TORQUE VALUES FOR GENERAL ASSEMBLY The torque chart value (Table 1 and 2) is provided for reference when performing general assembly of various components. These values should be used only if torque values are not otherwise specified for a particular assembly. Refer to the associated assembly drawings for assemblies or other component assemblies that may require special torque specifications. -
Page 17: Table 4-1. Metric Bolt And Cap Screw Torque Values
Table 4-1. Metric Bolt And Cap Screw Torque Values Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 size Lubricated* Dry* Lubricated* Dry* Lubricated* Dry* Lubricated* Dry* Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft 11.5 14.5 1075 1150 1075 1350 1000... -
Page 18: Table 4-2. Unified Inch Bolt And Cap Screw Torque Values
Table 4-2. Unified Inch Bolt And Cap Screw Torque Values Grade 1 Grade 2 Grade 5, 5.1, or 5.2 Grade 8 or 8.2 size Lubricated* Dry* Lubricated* Dry* Lubricated* Dry* Lubricated* Dry* Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft Lb-ft 13.5 12.5 5/16... -
Page 19: Servicing
B. SERVICING (1) Lubricant Recommendations / Specifications To ensure that the system is kept in a correct operating condition, it must be inspected and maintained on a regular basis. Proper cleaning and/or replacement of filters, the periodic lubrication of bearings, bushings, chains and other moving friction and wear generating points will prevent damage to or failure of the unit, and provide optimum performance. -
Page 20: Table 4-4. Lubrication Schedule
2. When using a low pressure grease gun, lubricate only to the point of grease starting to come out of the edges of the seals, etc., of the item being lubricated. 3. Do not over lubricate chains. Chain drives should not be lubricated to the point that oil is "flung"... -
Page 21: Table 4-5. System Lubrication Points
Table 4-5. System Lubrication Points ROLLFORMER Drive Chains Drive Gear Box Located on Frame Base. ALL Gear Surfaces Roll Bearings NOTICE NOT ALL lubrication points are shown in “System Lubrication Points” photos, ensure ALL points are identified and properly lubricated Page 4-6 June 13, 2005... -
Page 22: Preventive Maintenance
C. PREVENTIVE MAINTENANCE A periodic inspection schedule should be established and maintained. A suggested inspection/check schedule is provided in Table 4-6. The criteria listed meet the minimum requirements necessary to ensure safe reliable service under normal operating conditions. It should be modified as required to meet varying operating and environmental conditions. Table 4-6. -
Page 23: Assembly Drawings & Electrical Schematics
E. ORDERING PARTS A Parts Order form is provided for your convenience. Photocopy the form for shop use. Fill out all required spaces. Parts orders may be placed by telephone, or may be faxed to Engel Industries. F. RETURNS... -
Page 24: (A) Warranty Claim Approved
Engel, freight prepaid, for inspection and warranty determination. • Purchased parts (items not manufactured by Engel) are warranted by their vendor or manufacturer. Engel is not liable for this warranty, but will, for the convenience of our customers, process such warranty claims to the vendor. •... -
Page 25: (B) Warranty Claim Disapproved
A Warranty Inspection Report is prepared and mailed/faxed/or emailed to the customer. This report requests part disposition from the customer. The part will be held at Engel for 30 days. Within that time frame the customer must select to have the part: •... - Page 26 CUSTOMER PARTS ORDER FORM INSTRUCTIONS Please fill out the form with the information requested. Use extra sheet if additional parts are required. Fax to Engel Industries and we will process your order. PARTS ORDER INFORMATION Customer Name: Purchase Order No.:...
- Page 27 Warranty denied parts will only be held by Engel for 30 days from the date of customer notification. After that date, unless instructed otherwise, the part will be scrapped.
-
Page 28: Figure 4-1 Hydraulic Symbols Used On Assembly Drawings
Figure 4-1 Hydraulic Symbols Used On Assembly Drawings June 13, 2005 Page 4-17... -
Page 29: Figure 4-2 Electrical Symbols Used On Assembly Drawings (Sheet 1 Of 2)
Figure 4-2 Electrical Symbols Used On Assembly Drawings (Sheet 1 of 2) Page 4-18 June 13, 2005... - Page 30 Electrical Symbols Used On Assembly Drawings (Sheet 2 of 2) June 13, 2005 Page 4-19...
-
Page 31: Assembly & Electrical Drawings
G. ASSEMBLY & ELECTRICAL DRAWINGS The Assembly and Electrical drawings are furnished in this section for troubleshooting, parts ordering and component identification. Please use these drawings when replacement parts are required to help speed up the ordering process. June 13, 2005 Page 4-21...
Need help?
Do you have a question about the TDF HB-1640 and is the answer not in the manual?
Questions and answers