Onway MINI PLUS Operation Instruction, Maintenance Manual, Warranty Instruction

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Electric Bicycle (Electric Vehicle)

Comply with safety standards

Operation Instruction

感谢选择此款电动自行车。

Maintenance Manual

Warranty Instruction

Model：ONWAY MINI PLUS

Thank you for purchasing ONWAY electric bicycle.

If you have any questions, please contact us for help before

you decide to return the e-bike.

After-sales :

customers@onway-ebikes.com

You can also visit ONWAY website www.onway-ebikes.com

and leave messages to us, we will contact you asap.

Please Pay Attention:

Our electric bicycle is specially designed for city roads.

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Summary of Contents for Onway MINI PLUS

Page 1 Operation Instruction 感谢选择此款电动自行车。 Maintenance Manual Warranty Instruction Model：ONWAY MINI PLUS Thank you for purchasing ONWAY electric bicycle. If you have any questions, please contact us for help before you decide to return the e-bike. After-sales : customers@onway-ebikes.com You can also visit ONWAY website www.onway-ebikes.com and leave messages to us, we will contact you asap.
Page 2 Intensive use of the electric bicycle or riding it not on flat roads can cause damage to the bicycle so that the bicycle will be out of order ahead of time and result in injuries. Like other machine combination, electric vehicles will also be aging due to high pressure and wear.
Page 3: Table Of Contents
Contents Battery: extraction, charge, insertion, use and maintenance..- 4 - Adjust the Riding Position.............. - 8 - Tire Inflation..................- 9 - Maximum Load................- 9 - Start....................- 10 - Folding the Bicycle................ - 12 - Maintenance and Adjustment............- 14 - Tightening Torque.................- 19 - Accessories..................- 23 - 10 Safety Instructions................
Page 4: Battery: Extraction, Charge, Insertion, Use And Maintenance
1 Battery: extraction, charge, insertion, use and maintenance Battery is located behind the central beam and it should be fully charged before using. If you need to take out the battery, please follow the steps below: 1.1 Extract battery: turn the seat around before inserting the key, then turn they key clockwise till the bolt jumps open.
Page 5 1.3 Charge: connect the charging plug of the charger to the battery, and then, plug the charger power plug into AC socket, finally remove battery separator and turn the switch on. The charging time is about 6 hours (initial electric quantity is zero), and if the battery has parts of electric quantity, charging time should be shortened.
Page 6 1.4 Reinsert battery: insert battery in the groove behind the seat and push it down to the end until the battery is completely locked. Push battery down 1.5 Be sure to lock the battery box tightly against theft. 1.6 Battery debugging period: during the using periods for first 5 to 10 times (fully charging and discharging in about 2 to 5 times), there will be chemical reaction inside the battery.
Page 7 1.8 When fully charged, the indicator light on the top of the charger will turn from red to green. Considering the service life of the charger, you’d better unplug after finishing charge each time. 1.9 Maintenance obligations: just as muscle movement can keep normal only by adding sugar regularly, battery needs being recharged regularly.
Page 8: Adjust The Riding Position
2 Adjust the Riding Position 2.1 Adjust the height of the Stem Adjust the stem to the desired height in order to have a straight and comfortable position. Tighten the attachment 2.2 Adjust the height of the seat Adjust the seat to the desired height and quick tighten Warning: do not lift the rod beyond the minimum insertion mark.
Page 9: Tire Inflation
4 Maximum Load The maximum load of the electric bicycle is 220-280 lb (including the rider and his goods) The rear rack and fender are not included, if you need please contact ONWAY seller support for help. - 9 -...
Page 10: Start
5 Start How to Start the Motor: 1. Long Press the “M” button of the handlebar display 3 seconds, then the system will start. 2. Select your preferred level of electric motor assist with the MODE button: Level 1 Low Speed Level 2 Mid Speed Level 3...
Page 11 3. The pedal motor assistance will not start until the user cycle the bicycle ( after a quarter of a turnaround bracket ) . How To Open / Close the Front Light: Long press the “+” button 3 seconds. The lights of diode (LED) run at 6 volt Press the “-”...
Page 12: Folding The Bicycle
Folding the Bicycle 6.1 Fold the stem: rotate the ring in the black hard plastic to release the bracket, then tilt the stem along the front wheel 6.2 Lower the seat and fold the two pedals - 12 -...
Page 13 6.3 Open the frame to fold in on itself: Raise the silver handle, open the clamping of aluminum and fold the frame (you can help yourself with the knee) - 13 -...
Page 14: Maintenance And Adjustment
7 Maintenance and Adjustment 7.1 Lubricating Methods Steel rope and other rotating parts need to use Vaseline lubricating oil, while chain should use special oil. After cleaning, add oil to such fulcrums as front axle, middle axle, rear axle, flywheel, front fork, chain, etc.
Page 15 7.3 Adjustment of the Speed Control System Please adjust the speed control system as follows: *When pedaling gently, you can change shift by pressing the control lever of the derailleur, ensuring the chain fits onto the fly wheel. When poor contact or noise is detected, you can try to adjust the screws or the lever cable.
Page 16 7.4 Adjustment of the Brake System When adjusting the brake system, you need to ensure that the brake block not only parallels but also aligns with the rim so that the brake block will not touch the tire when you apply the brake system when riding (A).
Page 17 Note: use the brake handle correctly for safe braking. In order to avoid brake failure or injuries, don’t hold the left brake handle suddenly in case of rider’s forward lean and injuries. 7.5 Replacement of Brake Steel Wire Loosen the wire clip of the brake caliper, take out the old steel wire from pipe shroud, embed new steel wire, thread the hole of brake caliber, and then, insert wire clip, at last, adjust the tightness.
Page 18 surface of braking device to avoid the danger brought by brake failure.  Use appropriate degreaser cleaning the surface of braking device regularly.  Check if the condition of rim is satisfactory by visual. Note: the braking distance on wet roads is 40% longer than that on dry pavement.
Page 19: Tightening Torque
8 Tightening Torque For safe riding, it is advised the tightening torque of all parts of the bicycle should meet the following criteria:  ·Handlebars/Stem 15Nm  Saddle 15Nm  Saddle Post 10Nm  Front wheel 35Nm  Rear wheel 35Nm ...
Page 20 Items of Regular Maintenance 60Days 180Days 360Days 540Days 720Days Items to Check 1. Whether components of the handles and steering gear are tightened or damaged ? 2. Whether hubs and the bead holder tightened damaged ? 3. Whether components of the bottom bracket are tightened or damaged ? 4.
Page 21 8. Whether the front fork is deformed or damaged ? 9. Whether the fluted disc and the crank are deformed ? 10. Whether the pedals are tightened or damaged ? 11. Whether the rear racket is tightened or deformed ? 12.
Page 22 18. Whether the tightness of the chain is proper ? 19. Whether the width of the grip for the brake levers is proper ? 20. Whether the height of the handles and the seat is proper ? An explanation of the chart language: I: Check and adjust or change as necessary;...
Page 23: Accessories
9 Accessories We suggest that you ask professional person to assemble components. If some part are damaged, please replace them immediately. 10 Safety Instructions  For safe riding, you’d better obey the following provisions:  Check carefully if the bicycle is in good condition before departure.
Page 24: Safety Driving Recommendations
11 Safety Driving Recommendations Before using the electric vehicle, please check the following contents: if both the left and right brake levers are functioning well; if the wheel nuts have been tightened; if lighting signal devices (front and back) are in good condition;...
Page 25: Warranty
The battery warranty does not include damage from power surges, use of non-original chargers, improper maintenance, or water immersion. Terms of Warranty: 1. This warranty only applies to the original owner of ONWAY bicycle. 2. This warranty does not cover damage caused by non-compliance...
Page 26 6. ONWAY shall not be responsible for the loss caused by natural corrosion during outdoor parking. 7. ONWAY will not be responsible for the loss caused by intensive use (special use or lease).
Page 27 4. If the customer is unable to repair the bicycle after many communication operations with ONWAY, the user can ask a third party to help to repair the bicycle, and we will bear the repair costs at our discretion according to the invoice or receipt provided by the user.
Page 28 the goods. If you see obvious damage to the product, you can choose to reject and contact us in time. We will not accept claims for shipping damage later than 7 days from the receipt of the product. - 28 -...
Page 29 Customer Information Order Number: Customer Name: Address: City: State: Phone: Frame Serial NO. : Battery Serial NO. : Motor Serial NO. : - 29 -...
Page 30 ONWAY Seller Support Contact Information: After-sales: customers@onway-ebikes.com Website: www.onway-ebikes.com, You can visit it and leave messages to us, we will contact you asap. About the key Your electric bicycle is equipped with two keys. The key can lock the battery on your electric bicycle.