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Marq 2102 Service Manual

Side lug drive top and bottom case sealer
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Service Manual
Model 2102
Side Lug Drive
Top and Bottom
Case Sealer
Life Data Labs Inc.
Cherokee, AL
Q01002 HPA2102(RH)
MARQ Packaging Systems Inc.
P.O. Box 9063
Yakima, WA 98903
HPA2102(RH)
1

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Summary of Contents for Marq 2102

  • Page 1 Service Manual Model 2102 Side Lug Drive Top and Bottom Case Sealer Life Data Labs Inc. Cherokee, AL Q01002 HPA2102(RH) MARQ Packaging Systems Inc. P.O. Box 9063 Yakima, WA 98903 HPA2102(RH)
  • Page 2 HPA2102(RH)
  • Page 3 Warranty Information This information is needed for your warranty. Please fax to MARQ c/o Shawna Sanders after initial installa- tion. If no date is received, then the company will use the shipping date for the date the warranty begins. Machine# ________________________________________________________...
  • Page 4 HPA2102(RH)

  • Page 5: Table Of Contents

    Table of Contents Company........................7 Introduction ......................8 Safety ........................9 Specifications ......................10 Installation ......................11 Leveling & Adjusting Height ....................11 Electrical Connections ......................11 Air Connections ........................11 Adjusting Air Cylinder Speed....................11 Conveyors ..........................11 High Performance Adjustable Case Sealer ............12 Machine Operation ....................
  • Page 6 Table of Contents Machine Adjustments ..................... 24 Side Rail ..........................24 Arch Assembly ........................24 Side Compression Rollers ...................... 25 Maintenance ......................26 Daily Preventive Maintenance ....................26 Weekly Preventive Maintenance ..................... 27 Monthly Preventive Maintenance ................... 28 Semiannual Maintenance ......................28 Troubleshooting ......................

  • Page 7: Company

    MARQ's 65,000 square foot plant, located near the Yakima International Air Terminal, is staffed with design engineers, craftsmen, and a sales force who team up for a one-on-one effort with each of MARQ's customers. We at MARQ Packaging Systems, Inc. take pride in the fact that our products bear the MARQ of Quality and Excellence.

  • Page 8: Introduction

    Click on the footer on any page to jump to the table of contents. Satisfactory operation of the MARQ Case Sealer depends on proper application, correct installation, and proper maintenance. In addition, modifications to the equipment may result in less than satisfactory performance.

  • Page 9: Safety

    This button must be pulled back up by hand before the machine can be restarted. Safety Guarding with interlocks is available for all MARQ machines. Machines equipped with Safety Guarding cannot be started unless ALL guard doors are closed. If any doors are opened while the machine is running the system will immediately shut down.

  • Page 10: Specifications

    Voltage: ....................230V 3 Phase Transformer: ....................1.0KVA Air Required: ..............3 CFM @ 80PSI per cycle Controller: ......................NA Sealant: ..................MARQ Tape Head Production Rate: ..............15 Cases Per Minute Case Type: ..............Regular Slotted Cases (RSC) Paint: ......................Dark Gray Options The following is a list of included options for machine #Q01002 HPA2102(RH), built for Life Data Labs.

  • Page 11: Installation

    Each MARQ Case Sealer is tested prior to shipping to ensure proper operation. Due to variations in case sizes, packing conditions, bulge and weight, it may be necessary to make minor changes in the settings discussed below to obtain optimum performance and operation.

  • Page 12: High Performance Adjustable Case Sealer

    High Performance Adjustable Case Sealer figure 12-1. High Performance Case Sealer (Standard FrameShown) A. Gate area B. Kicker C. Flap divider D. Major Flap Folding Arms E. Side Compression Rollers Adjustment Handwheel F. Main Disconnect G. Side Rails Adjustment Handwheel HPA2102(RH)

  • Page 13: Machine Operation

    Machine Operation When a case reaches the gate, it is detected by the gate photo eye. figure 13-1. Gate Photoeye The gate drops to allow the case to enter the machine. Power rollers push the case into the machine, so that the side lugs can transfer the case through the machine.
  • Page 14 Machine Operation Side compression rollers keep the major flaps pushed in for correct sealing. The top majors are sealed and the case exits the machine. figure 14-1. Side Compression Rails HPA2102(RH)

  • Page 15: Components

    Components: Main Electrical Panel figure 15-1. Main Electrical Panel A. Main Disconnect B. Fuses C. Side Lug Drive Motor Relay and Overload D. Powered Infeed Rolls Motor Relay and Overload E. Guard Door Relay (1CR) * Gate Relay (2CR) Flight Lug Disable Relay (3CR) F.

  • Page 16: Main Air Prep Unit

    Components: Main Air Prep Unit figure 16-2. Air Gate figure 16-1. Main Air Prep Unit Main Air Prep Unit The main air prep unit has a two-position gate valve that directs or shuts off figure 16-3. Pressure Gauge high-pressure air to the machine. (See fig. 16-2) Air Pressure Regulator/Filter/Lubricator A sight gauge shows the amount of the air pressure in pounds per square inch (psi).

  • Page 17: Solenoid Valves

    Components: Solenoid Valves Solenoid Valves A solenoid valve (fig. 17-1) receives an electrical signal from the controller to shuttle a plunger back and forth. The plunger directs air from the air lines to the air-driven devices on the machine. The manual override is a small blue screw on the top of the solenoid valve (fig.

  • Page 18: Air Cylinders

    Components: Air Cylinders Air Cylinder An air cylinder houses a piston that is driven back and forth by high-pressure air that actuates the air-driven devices on the machine. (fig 18-1) Cushion Adjustment Screws The cushion adjustment screws are set screws that are turned to adjust the travel of the piston into the cushion.

  • Page 19: Main Drive Unit

    Components: Main Drive Unit Side Lug Assembly • Side Lugs The side lugs are "L" shaped pieces of metal mounted on a drive chain which moves the cases through the machine. • Side Lug Motor The side lug motor is a .75 HP motor that powers the side lug drive chains that transfer cases through the machine.

  • Page 20: Sensing Devices

    Components: Sensing Devices Limit Switches (LS) Gate Enable When made while a case is at the gate photoeye the gate is dropped allowing the case to enter. The Gate Enable switch is located beneath the right rail. It is the second switch from the infeed end of the machine. F.B.

  • Page 21: Controls

    Controls: Power, Buttons, and Switches The main control console consists of buttons located on the left side of the machine. These buttons allow the operator to start and stop the machine. Main Disconnect This switch, located on the front of the main electrical panel, is the main power switch for the machine.

  • Page 22: Operating Procedures

    Operating Procedures Start-up Verify that the electrical and the pneumatic connections are established as per instructions contained in Installation (page 11). 1. Turn the MAIN AIR VALVE (located on the main air line) to the SUPPLY position. The valve has two positions, SUPPLY and EXHAUST. 2.

  • Page 23: Clearing Jams

    Operating Procedures Clearing Jams 1. Shutdown the Case Sealer by pressing the EMERGENCY STOP button. 2. Remove the case and any debris or corrugated fiber, being careful not to allow the debris to fall into any part of the machine. NOTE: Refer to the troubleshooting guide for possible corrective actions to prevent future jamming.

  • Page 24: Machine Adjustments

    Adjustments Side Rails NOTE: Make sure the machine is running when adjusting the side rails. The gear box could become out of line if the adjustment is made without the machine running. This will result in damage to the gear box. Using the width adjusting handwheel move the side rails in or out.

  • Page 25: Side Compression Rollers

    Adjustments Side Compression Rollers The side compression rollers should be adjusted so there is 1/8" to 3/16" from the sides of the case and the guide rails. To adjust the side compression rolls, use the handwheel located on the left side of the arch. Major Flap Folders The major flap folders should be adjusted so that the flaps are folded over without being damaged.

  • Page 26: Maintenance

    250 hours of operation and thereafter at regular intervals of 2500 hours." This has to be done. Failure to do so may void your warranty. MARQ recommends oil be changed even more often than the manufacturer recommends due to varying stress and conditions. See Weekly Preventative Maintenance, next page.

  • Page 27: Weekly Preventive Maintenance

    When re-lubricating, inject ½-1oz. of Anderol 786 or equivalent into gear case via the grease zerk provided. IMPORTANT When applying grease to moving parts MARQ recommends the use of Lithium #1 or #2 Grease. DO NOT USE WD-40. WD-40 gumms up and causes seals to wear out. HPA2102(RH)

  • Page 28: Monthly Preventive Maintenance

    (Make sure that it is properly reassembled.) IMPORTANT When applying grease to moving parts MARQ recommends the use of Lithium #1 or #2 Grease. DO NOT USE WD-40. WD-40 gumms up and causes seals to wear out.

  • Page 29: Troubleshooting

    Troubleshooting TURN ELECTRICAL AND AIR OFF BEFORE DANGER DANGER CLEANING OR REPAIRING MACHINE Problem Cause Solution Bad solenoid valve. Air-driven device does Manually check the operation of the not actuate on the solenoid valve. machine. • Turn the MANUAL OVERRIDE button on the appropriate solenoid valve.
  • Page 30 Troubleshooting TURN ELECTRICAL AND AIR OFF BEFORE DANGER DANGER CLEANING OR REPAIRING MACHINE Problem Cause Solution Air-driven device does Not enough air pressure from • Remove and replace the diaphragm in not actuate on the the main air prep unit. (cont') the air regulator if air pressure is still machine.
  • Page 31 Troubleshooting TURN ELECTRICAL AND AIR OFF BEFORE DANGER DANGER CLEANING OR REPAIRING MACHINE Problem Cause Solution Air-driven device does Cylinder movement sluggish or Adjust the cylinder cushion restrictor if not actuate on the slow. movement of the cylinder appears slug- machine.
  • Page 32 Cases jammed or not Remove all jammed cases from the Case transferred in the sealer. MARQ Case Sealer. • Determine the location of the jam. • Stop the machine if it does not auto- matically stop. NOTE: The machine will usually stop automatically when jams occur.
  • Page 33 Bad solenoid valve. Cases jammed or not Change the solenoid valve if the cylinder transferred in the does not actuate when the MANUAL MARQ Case Sealer. OVERRIDE screw is turned. (cont') NOTE: Disconnect air before moving screws on solenoid • Disconnect Air •...
  • Page 34 Cases jammed or not pressure is still insufficient. transferred in the • Close the main air valve, and press the MARQ Case Sealer. Emergency Stop button. (cont') • Unscrew the regulator's body. • Remove and check the condition of the regulator's diaphragm.
  • Page 35 • Adjust the cylinder cushion if the transferred in the components of the machine are movement of the cylinder appears MARQ Case Sealer. operating correctly. sluggish during the last 1" of move- (cont') ment. To adjust the cushion, turn the small screw on the side of the cylinder with a screwdriver.
  • Page 36 Cases jammed or not Bad motor. Remove and replace the motor that drives transferred in the the drive chain if needed. MARQ Case Sealer. • Press the Emergency Stop and turn off (cont') the Main Disconnect on the Electrical Panel.
  • Page 37 Troubleshooting TURN ELECTRICAL AND AIR OFF BEFORE DANGER DANGER CLEANING OR REPAIRING MACHINE Problem Cause Solution Machine does not start. Guard doors are open (optional) Close all guard doors (optional). No power to the Disconnect, or • Check electrical connections disconnect is shut off.

  • Page 38: Appendix A: Sequence Of Operation

    Appendix A: Sequence Of Operations Q01002 HPA2102(RH) Power Supply 1. 230 VAC power is applied through the 1KVA transformer outlet through a fuse (3FU) to wire #3. Wire #3 applies power to the control rung. 2. 230 VAC (L1 & L2) provide power to the starter for the main drive motor (1MTR) and the starter for the infeed motor (2MTR) 3.

  • Page 39: Appendix B: Spare Parts Kit

    24V Parker Air Valve MARQ Part# 7216-8 Parker Air Cylinder Kit; RODGLN, 1.5-2.5 MARQ Part# 7216-8A Parker Air Cylinder Kit; RDSEAL, 1.5-2.5 figure 39-1. MARQ Part# 270 MARQ Part# 269 3/4" 2 Bolt Flange Bearing MARQ Part# 270 1" 2 Bolt Flange Bearing MARQ Part# 870 1 1/4"...
  • Page 40 C54A2 Limit Switch (fig 40-2) MARQ Part# 104 1.5" Switch Actuator (fig. 40-3) MARQ Part# [D8PS] 60A17/267 Idler Sprockets figure 40-1. MARQ Part# 101 MARQ Part# [1A158-1PS] 10 60WM2 Link Attachments MARQ Part# 285 Rollflex Rolls figure 40-2. MARQ Part# 104 figure 40-3.

  • Page 41: Appendix C: Vendor Documentation

    Appendix C: Vendor Information Tol-O-Matic, Inc. 3800 County Road 116 Hamel, MN 55340 Ph: 478-8000 Fax: 478-8080 Toll-Free: 1-800-328-2174 Boston Gear Box The Company warrants that all 700 Series reducers will be free from defects in material and workmanship of the lifetime of the product. Oil Seals are considered to be a replaceable maintenance items.

  • Page 42: Warranty Information

    Warranty The warranty for parts or components not manufactured by seller is limited to the warranty as issued by the original equipment manufacturer. No warranties, either express or implied, are made by seller with respect to parts or components not manufactured by seller.
  • Page 43 Notes HPA2102(RH)
  • Page 44 Notes HPA2102(RH)

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