Gazebo penguin 41218-12 SAND Assembly Instructions Manual

12 x 18 solarium

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41218-12

SAND

41218-32

SLATE

12 X 18 SOLARIUM

ASSEMBLY INSTRUCTIONS

DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED

PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS

Three adults required for assembly

Base Dimensions 12' ½"x18'11"

APPROX.

Largest Dimensions 13'6"x20'4 ½"

Overall Height 110'' (see pg.24)

ZZZ-184.41218.1116-20.GP.EN.doc

WEB VERSION

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Summary of Contents for Gazebo penguin 41218-12 SAND

Page 1 41218-12 SAND 41218-32 SLATE 12 X 18 SOLARIUM ASSEMBLY INSTRUCTIONS DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS Three adults required for assembly Base Dimensions 12’ ½”x18’11” APPROX. Largest Dimensions 13’6”x20’4 ½”...
Page 2 Some jurisdictions may require permits for, or otherwise regulate, installation and use. For assistance with assembly, installation, parts, or customer service, contact Gazebo Penguin Customer Service Department at the numbers listed below (English & French, Mon-Fri 8:00 AM to 4:00 PM EST):...
Page 3 Carefully inspect the contents of the carton for missing or damaged components. Should you discover damaged or missing parts, do not return the product to the place of purchase, but contact Gazebo Penguin Customer Service Department at the numbers listed below:...
Page 4 Before you assemble the Solarium PLEASE DON'T DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED Tools needed:  Step Ladder 6’-8’  #2 Phillips, #2 Robertson Screwdriver (not supplied)  Rubber Mallet  Various Files  12” piece of wood Based on the location, decide where you would like to position the solarium. Remember the sliding door with “C”...
Page 5 12x18 Solarium Assembly Instructions Step 1: Before starting to assemble, please decide where you would like to position the door panels. 1. Stand up two regular frames (A), using two connecting pieces (E) and affix the panels (A) together 2. Assemble door frame separately. Assemble 2 vertical bars (Yy) with 2 horizontal bars (Zz). Make sure the shape of the aluminum matches the other parts to be joined.
Page 6 Step 2: 1. Place a bolt (Ww) and washer (Gg) through the top door rail (F) and door frame, and a female bolt (Cc-2) from the other side. Once all are inserted, tighten them all securely. 2. Secure bottom door rail (G), using a bolt (Cc) and washer (Gg). ZZZ-184.41218.1116-20.GP.EN.doc WEB VERSION...
Page 7 Step 3: Please note the sliding door should be installed from the inside of the solarium. 1. Attach the door wheels into the top of door rail (F) of the sliding door (C). 2. Attach the plastic piece into the bottom door rail (G) of the sliding door(C). 3.
Page 8 Step 4: 1. Attach roof rafters (L) to the central hub (N) using bolt (Bb). (Caution: hub may be heavy, use support if needed) 2. Use screws (Bb) attached to brackets to affix the roof rafter (Xx) onto the top of the middle of the door panel.
Page 9 Step 6: Use nut (Hh) and washer (Gg) to affix the top cap (M) to the central hub (N). Step 7: First remove the protective layer from the PC panels, then insert them (Y, Aa, Ll, Qq) between the roof rafters according to the below drawing instructions. Note: the side that had the protective layer should be face down.
Page 10 Step 8: After inserting the upper PC panels, insert the aluminum middle roof joints (O, P, Q, Pp) into the roof rafters. The below drawing view is from inside the solarium looking up. Notes:  The drain holes on the aluminum middle roof joints (O, P, Q, Pp) should be at the bottom.
Page 11 Step 10: Once the PC roof is complete, use aluminum edging (S, U, W, Ss) to surround the edges of the PC roof, using bolt (Bb) and rafter cap (R), tighten securely. TOP VIEW Step11: Once the installation of the edging complete, start affixing the roof cross bars (T, V, X, Tt) using bolt (Ff).
Page 12 Step 12: Inside each of the panels (A, B), push two plastic plugs (Ii) into the ground, and then screw down the panels using two screws (Ee) for each panels. Special notes: 1. To remove windows (08-219), pull 1 pin out of the lock position and push the frame to the end of the track, then ease the window out of the tracks one side at a time.
Page 13 Suggestions The below mentioned are only suggestions in order to permit drainage, these will vary depending on your flooring – material, flatness and slope. ZZZ-184.41218.1116-20.GP.EN.doc WEB VERSION...
Page 14 12X18 Solarium Sand (see page 19 for Slate parts) DESCRIPTION DRAWING DESCRIPTION DRAWING 08-129-12 08-130-12 REGULAR FRAME NEXT FRAME TO DOOR 08-160-12 08-159-12 SLIDING DOOR REGULAR WITH SLIDING RECEIVER DOOR CHANEL 08-133-12 08-162-12 CONNECTING TOP DOOR PIECE RAIL Length Length 208 cm 200.6 cm 08-163-12...
Page 15 DESCRIPTION DRAWING DESCRIPTION DRAWING 08-145-12 08-146-12 MIDDLE MIDDLE ROOF ROOF JOINT JOINT 08-147-12 08-148-12 MIDDLE ROOF ROOF JOINT RAFTER CAP 08-149-12 08-150-12 EDGING ROOF CROSS Length 120.6 Length 94.5 08-151-12 08-152-12 EDGING ROOF CROSS Length 120.6 Length 94.4 08-153-12 08-154-12 EDGING ROOF CROSS Length...
Page 16 DESCRIPTION DRAWING DESCRIPTION DRAWING 08-189-12 08-193 ACORN NUT PLASTIC PLUG 08-195 08-196 (47”x47 ½”) (46 ¼”x43”) BOTTOM ROOF BOTTOM ROOF CORNER LEFT PANEL PANEL 08-197 08-198 (24 ¼”x42 ½”) (46 ¼”x43”) TOP RIGHT BOTTOM ROOF ROOF PANEL RIGHT PANEL 08-134-12 UPPER DOOR 08-135-12 RAIL END...
Page 17 DESCRIPTION DRAWING DESCRIPTION DRAWING 11-598-12 11-597-12 HORIZONTAL VERTICAL BAR FOR DOOR FRAME DOOR FRAME Length 200 Length 206.14 12-037-12 12-047-12 FEMALE BOLT BOLT (M5*15mm) Cc-2 11-623 AVAILABLE PLEASE EXTRA SINGLE CALL DOOR ZZZ-184.41218.1116-20.GP.EN.doc WEB VERSION...
Page 18: Available Replacement Parts
AVAILABLE REPLACEMENT PARTS DESCRIPTION DRAWING DESCRIPTION DRAWING 11-572-12 08-219-12 BOTTOM PVC WINDOW PLASTIC PANEL (in frame) (for wall panels) 10-493 11-823-12 PVC WINDOW BOTTOM (replacement PLASTIC PANEL material only) (for double doors) 85-417-P 15-097-12 ROUND SPLINE DOOR WHEEL FOR PVC ASSEMBLY WINDOW 11-736-12...
Page 19 12X18 Solarium Slate DESCRIPTION DRAWING DESCRIPTION DRAWING 08-129-32 08-130-32 REGULAR FRAME NEXT FRAME TO DOOR 08-160-32 08-159-32 SLIDING DOOR REGULAR WITH SLIDING RECEIVER DOOR CHANEL 08-133-32 08-162-32 CONNECTING TOP DOOR PIECE RAIL Length Length 208 cm 200.6 cm 08-163-32 BOTTOM 08-138-32 DOOR RAIL PLASTIC...
Page 20 DESCRIPTION DRAWING DESCRIPTION DRAWING 08-145-32 08-146-32 MIDDLE MIDDLE ROOF ROOF JOINT JOINT 08-147-32 08-148-32 MIDDLE ROOF ROOF JOINT RAFTER CAP 08-149-32 08-150-32 EDGING ROOF CROSS Length 120.6 Length 94.5 08-151-32 08-152-32 EDGING ROOF CROSS Length 120.6 Length 94.4 08-153-32 08-154-32 EDGING ROOF CROSS Length...
Page 21 DESCRIPTION DRAWING DESCRIPTION DRAWING 08-189-32 08-193 ACORN NUT PLASTIC PLUG 08-195 08-196 (47”x47 ½”) (46 ¼”x43”) BOTTOM ROOF BOTTOM ROOF CORNER LEFT PANEL PANEL 08-197 08-198 (24 ¼”x42 ½”) (46 ¼”x43”) TOP RIGHT BOTTOM ROOF ROOF PANEL RIGHT PANEL 08-134-32 UPPER DOOR 08-135-32 RAIL END...
Page 22 DESCRIPTION DRAWING DESCRIPTION DRAWING 11-598-32 11-597-32 HORIZONTAL VERTICAL BAR FOR DOOR FRAME DOOR FRAME Length 200 Length 206.14 12-037-32 12-047-32 FEMALE BOLT BOLT (M5*15mm) Cc-2 11-623 AVAILABLE PLEASE EXTRA SINGLE CALL DOOR ZZZ-184.41218.1116-20.GP.EN.doc WEB VERSION...
Page 23 AVAILABLE REPLACEMENT PARTS DESCRIPTION DRAWING DESCRIPTION DRAWING 11-572-32 08-219-32 BOTTOM PVC WINDOW PLASTIC PANEL (in frame) (for wall panels) 10-493 11-823-32 PVC WINDOW BOTTOM (replacement PLASTIC PANEL material only) (for double doors) 85-417-P 15-097-32 ROUND SPLINE DOOR WHEEL FOR PVC ASSEMBLY WINDOW 11-736-32...
Page 24 Note: The dimensions are approximate. ZZZ-184.41218.1116-20.GP.EN.doc WEB VERSION...

This manual is also suitable for:

41218-32 slate