Henkel PLG-XH Manual

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HENKE PARALLEL LIFT GROUP

HENKE MODEL: PLG-XH, AQC-XH, STB-XH

For CASE & NEW HOLLAND SERIES MOTOR GRADERS

Scarifier Tool Bar

Parallel Lift Head

AQC Lift Head

PARTS BOOK AND INSTALLATION MANUAL

SERIAL NUMBER: __________________

VERSION 1.1, JULY 2012

HENKE MANUFACTURING CORPORATION

MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 95 YEARS

3070 WILSON AVE. LEAVENWORTH, KS 66048 PHONE(913)682-9000 FAX(913)682-0300

WWW.HENKEMFG.COM

EMAIL: PARTS@HENKEMFG.COM

WEBSITE ADDRESS :

LG_XH_CNH_EFF_ALL_8520301_011.DOC

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Page 1 HENKE PARALLEL LIFT GROUP HENKE MODEL: PLG-XH, AQC-XH, STB-XH For CASE & NEW HOLLAND SERIES MOTOR GRADERS Scarifier Tool Bar Parallel Lift Head AQC Lift Head PARTS BOOK AND INSTALLATION MANUAL SERIAL NUMBER: __________________ VERSION 1.1, JULY 2012 HENKE MANUFACTURING CORPORATION MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 95 YEARS 3070 WILSON AVE.
Page 2 Introduction Thank you for your purchase of a Henke Lift Group. Your new Lift Group is designed with heavy-duty features for years of reliable use. In addition to their field-proven standard units, Henke designs and manufactures many plows and hitches to meet specific customer requirements. Call Henke at 913-682-9000 if you need any replacement parts, or if we can provide you any other assistance.
Page 3: Table Of Contents
Table of Contents Introduction ................................2 Safety .................................... 4 Maintenance ................................5 Parts Lists for Reversible Lift Group ........................ 7 Cutting Edges, Curb Guards, Wear Guards ....................17 Warranty Policy & Procedure ........................... 20 List of Figures FIGURE 1 – Extra Heavy Lift Groups ....................COVER FIGURE 2 –...
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Page 6: Safety
SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 7 SAFETY Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis. Concrete, masonry, many types of rock, and various other materials contain silica sand. California lists respirable crystalline silica as a substance known to ca use cancer. Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica.
Page 8 SAFETY All Safety Sh ields, Guards and other Protective Safety devices sh ould be used and maintained in goo d working condition. All safety devices should be inspected carefully at least daily for missing or broken components. NEVER REMOVE PROTECTIVE SHIELDS AND GUARDS! NEVER MODIFY OR CUT PROTECTIVE SHIELDS OR GUARDS! When shields or guards are removed to access areas for maintenance, they must be replaced and be in good condition before operating.
Page 9 SAFETY Prolonged operation of the Snow Plow ma y cause operator boredom and/or fatigue affecting the safe operation of the Snow Plow and Truck or Power unit. It is recommended that the op erator take scheduled work breaks to help prevent these potentially impaired operating conditions.
Page 10 SAFETY Always wear a seat belt while driving the equipment during operation and transport. Serious injury or even death could result fr om falling from the operator’s station or from being involved in a collision. (SNPO-05) Start the engines only when seated and belted in th e operator’s seat. Operate the equipment controls only while properly seated with th e seat belt secur ed around you.
Page 11 SAFETY Unplowed snow, piled ice and debris, and snow drifts left behind the equipment might pose a driving hazard to vehicle traffic colliding with the debris or losing traction on the material. It is r ecommended to post warning signs alerting driver’s of th e equipment operation presence and the need to reduce vehicle speed.
Page 12 SAFETY Extreme caution should be used by th e operator when operating near passersby. Stop snow plowing if a passerby comes within 25 feet of the plow to prevent possible passerby injury or death from being struck by the equipment or from a thrown object. (SNPO-31) Make sure that no byst ander, animal or obstruction such as a vehicle, building, or street sign are within the width of the Snow Plow.
Page 13 SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY INSTRUCTIONS AND PRACTICES Do not stand or allow bystander or coworkers between the attachment and the truck or powe r unit while ins talling or disconnecting the attachment. Ke ep hands and body clear of th e attachment and the attachment mounts.
Page 14 SAFETY Periodically inspect all moving p arts for we ar and replace when necessary with authorize d service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured. Serious injury may occur from not ma intaining this equipment in good working order.
Page 15 SAFETY Use proper protective equipment including gloves, safety eye wear , arm protection when handling plow blades and components during replacement, adjustment, and maintenance. Plow edges and components can become sharp and have burrs that could inflict puncture and cuts to the hands, arms, and/or eyes if proper protective equipment is not worn. (SNPM-08) Replace bent, cracked, or broken plow blade with a new blade.
Page 16 SAFETY Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Wash Hands after handling (SNPM-23) Avoid contact with hot surfaces on the bottom of the skid shoes or plow cutting edges.
Page 17 SAFETY Federal Laws and Regulations This section is inten ded to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 18 Version 1.0, 03/29/2010 PLG – Parallel Lift Group Kit Revision Notes: DECALS - PLG Lift Groups.doc...
Page 19 DECALS PLG – Parallel Lift Group Use the following decals from sheet 7332006-010. Henke Qty. Description Part No. 7331003 Use genuine Henke replacement parts 7331004 Secure body with blocks 7331005 Stop Engine Stay clear of moving parts Do not use hands to check for oil leaks 7331006 High Pressure oil leak-injection Read and understand operator's manual...
Page 20 DECALS 1. Position 7331007, 7331010, 7331005, & 7330012 as shown on Driver’s Side. 2. Position Canister 73300047 as shown below Serial Number Plate in preferred location or positioned in alternate location on lower arm centered to prevent interference when Lift Group is raised or lowered. CANISTER 7300047 Alternate Location TRUCK HITCH –...
Page 21 DECALS 3. Position 7331004, 7331010, 7331006 and 7331003 as shown. TRUCK HITCH – TILT & FD Safety Section 1-16...
Page 22: Maintenance
IN SEASON MAINTENANCE Snow removal equipment must be cared for and maintained regularly. Daily or pr e- route inspection and maintenance are necessary. Failure to do so may affect efficiency and safety. A visual inspection must be c arried out after every 8 hour s of operation. Look for damaged components, bends, cracked welds or hydraulic leaks.
Page 23 END OF SEASON MAINTENANCE GROUND ENGAGING COMPONENTS Replace any broken cutting edges, unevenly or  CUTTING EDGES & GUARDS: excessively worn cutting edges, and broken or worn wear guards.  Replace broken, worn, or missing running gear shoes, and any RUNNING GEAR: damaged adjuster leg components.
Page 24 FIGURE 2 – Extra Heavy Lift Group Parallel Lift Head...
Page 25: Table 1 - Extra Heavy Parallel Lift Goup With Parallel Lift Head, Parts List
TABLE 1 – XH Lift Group, With Parallel Lift Head, Parts List Item No. Qty. Part No. Description 279-0510 Back plate Assembly 249-0227 Left Upper Arm Assembly 249-0179 Right Upper Arm Assembly 249-0180 Lower Arm Assembly 279-0263 Parallel Lift Head 7080800 Hydraulic Cylinder, 5 x 13.43 x 2 D/A 7090111 Grease Fitting, 1/4-28 Straight 2400-0395 Cylinder Pin...
Page 26 FIGURE 3 – Extra Heavy Lift Group Scarifier Tool Bar...
Page 27: Table 2 - Extra Heavy Parallel Lift Goup With Scarrifier Tool Bar, Parts List
TABLE 2 – XH Lift Group, with Scarifier Tool Bar, Parts List Item No. Qty. Part No. Description 279-0510 Backplate Assembly 249-0227 Left Upper Arm Assembly 249-0179 Right Upper Arm Assembly 249-0180 Lower Arm Assembly 7080800 Hydraulic Cylinder, 5 x 13.43 x 2 D/A 2400-0395 Cylinder Pin 7050040 Roll Pin, 3/8 x 3 2400-0396 Pin...
Page 28 FIGURE 4 – Extra Heavy Lift Group AQC Lift Head...
Page 29: Table 3 - Extra Heavy Parallel Lift Goup With Aqc Lift Head, Parts List
TABLE 3 – XH Lift Group, with AQC Lift Head, Parts List Item No. Qty. Part No. Description 279-0510 Backplate Assembly 249-0227 Left Upper Arm Assembly 249-0179 Right Upper Arm Assembly 249-0180 Lower Arm Assembly 7080800 Hydraulic Cylinder, 5 x 13.43 x 2 D/A 2400-0395 Cylinder Pin 7050040 Roll Pin, 3/8 x 3 2400-0396 Pin...
Page 30: Figure 5 - Hydraulic Plumbing For Lift Group Cylinder
FIGURE 5 – Hydraulic Plumbing for Lift Group Cylinder LG_XH_CNH_EFF_ALL_8520301_011.DOC Page 13 of 21...
Page 31: Figure 6 - Hydraulic Plumbing Schematic
FIGURE 6 – Hydraulic Plumbing Schematic TABLE 4 – Hydraulic Valve Kit for 7080563 Holding Valve NOTE: All Items in this table can be purchased as a Henke Kit 6182603 Qty. Part No. Description 7080119 RVC Kit for Control Valve 7080340 Load Sense Shuttle Valve 7080351...
Page 32: Table 5 - Hydraulic Hose Kit
TABLE 5 – Hydraulic Hose Kit NOTE: Entire kit may be ordered as Henke Hose Kit 7082031. Qty. Part No. Description 7110770 Hose Assy., 1/2-2 x 29", -8 JIC F e/e Hose Assy., 1/2-2 x 26", -8 JIC F x -8 JIC F 7110697 90 Tube Elbow 7090257...
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Page 34: Table 7 - Cutting Edges
TABLE 7 – Cutting Edges 6" STEEL 1/2" THICK 5/8" THICK 3/4" THICK 8” STEEL 1/2” THICK 5/8” THICK 3/4” THICK Call 7150119 7150189 7150039 7150077 Call 2FT. 2FT. 7150153 7150120 7150073 7150037 7150078 Call 3FT. 3FT. 7150154 7150129 7150072 7150038 7150079 Call...
Page 35: Table 8 - Cutting Edge Hardware
TABLE 8 – Cutting Edge Hardware TYPE LENGTH PART NO. USES/NOTES 2” 7150001 2 ½” 7150003 3” 7150002 FOR STANDARD CUTTING 3 ½” 7150103 PLOWBOLTS EDGES AND WEAR 4” 7150105 5/8-11 GRADE 8 GUARDS 4 ½” 7150106 5” 7150108 7150107 6”...
Page 36: Table 9 - Henke Curb Guards & Wear Guards
TABLE 9 – Henke Curb Guards & Wear Guards Wrap-Around Curb Guards, Steel 7150122 6”, Left 7150121 6”, Right 7150117 8”, Reversible Wrap-Around Curb Guards, Chrome-Carbide Weld Deposit on Wrap-Around Corner 7150125 6”, Left 7150126 6”, Right 7150115 8”, Left 7150118 8”, Right Wrap-Around Curb Guard + Wear Guard,...
Page 37 HENKE LIMITED WARRANTY LIMITED WARRANTIES 1.01. Henke warrants for one year from the purchase date to the original non-commercial, governmental, or municip al purchaser (“Purchaser”) and warrants for twelve months to the original commercial or industrial purchaser 1.02. Manufacturer will repair or replace for the Purchaser any part or parts found, upon examination at one of its factories, t o be defective under normal use and service due to defects in material or workmanship.
Page 38 Dealer Warranty Procedure For units delivered within the past 12 months, report any warranty problems needing repair to our Product support department. Please have information ready regarding: Henke unit model and serial number, Model of equipment Henke unit is attached to (prime mover) Description of the problem and any helpful information by the end user.

This manual is also suitable for:

Aqc-xh Stb-xh