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TECNA PROVASET 2P Instruction Manual

TECNA PROVASET 2P Instruction Manual

Pressure decay leak tester

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PROVASET 2P
PRESSURE DECAY LEAK TESTER
INSTRUCTION MANUAL FOR:
code 2P2B00 - full scale 2 bar
code 2P6B00 - full scale 6 bar

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Summary of Contents for TECNA PROVASET 2P

  • Page 1 PROVASET 2P PRESSURE DECAY LEAK TESTER INSTRUCTION MANUAL FOR: code 2P2B00 - full scale 2 bar code 2P6B00 - full scale 6 bar...
  • Page 3 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 3 rev. 14/02/2013 Used conventions CAUTION: Safety rules for the operator WARNING: Instructions to be followed carefully for the correct equipment operation and to avoid any damage  NOTE: Contains important prescriptions for the equipment maintenance...
  • Page 5 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 5 rev. 14/02/2013 INDEX OF CONTENTS INTRODUCTION DESCRIPTION AND INSTALLATION Front panel Rear panel PNEUMATIC DIAGRAM TESTING CYCLE Leak test cycle with three-phases 4.1.1 Operating principle 4.1.2 Testing cycle procedure 4.1.3 Three-phases testing cycle (T1, T2, T3)
  • Page 7 The case is made of unpainted stainless steel that is suitable for any environment, especially the white rooms of the biomedical sector. Beyond the leak test, PROVASET 2P allows to also carry out a multiple obstruction test after the relevant enabling.
  • Page 8: Description And Installation

    PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 8 rev. 14/02/2013 DESCRIPTION AND INSTALLATION Front panel PROVASET 2P - Front panel PICTURE 1 KEYS: START push-button: Button starting the test cycle (manual start). If pressed continuously for more than one second, it cancels the test being carried out (RESET) at any moment.
  • Page 9 PLC connector and START FOOT SWITCH: 15-pin socket "D" connector for the PROVASET 2P - PLC connection and for the FOOT SWITCH START CONTROL connection as explained in chapter 7.
  • Page 10 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 10 rev. 14/02/2013 CAUTION: The protective earth terminal is connected to the tester chassis. Check the good state of the earth connection while installing the equipment and later periodically according to standards.
  • Page 11: Pneumatic Diagram

    PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 11 rev. 14/02/2013 PNEUMATIC DIAGRAM PROVASET 2P - Pneumatic diagram PICTURE 3 The pneumatic diagram of the device is simple, but effective and safe. It is made up of: •...
  • Page 12 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 12 rev. 14/02/2013 TESTING CYCLE CAUTION: This tester uses compressed air. The operator must be protected against possible damage caused by the accidental detachment of parts under pressure of the product to be tested.
  • Page 13 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 13 rev. 14/02/2013 The three-phases test cycle is based on 5 programmable parameters. Filling time Time T1 is started after the START command: It is the filling phase. Air comes out from the outlet connection on the front panel (see par.
  • Page 14 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 14 rev. 14/02/2013 4.1.2 Testing cycle procedure The tester accepts test starting commands at any moment and during the visualisation of any menu page, apart from those relating to the pressure sensor calibration.
  • Page 15 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 15 rev. 14/02/2013 Leak test cycle with two phases 4.2.1 Operating principle The two-phases leak test is similar to the three-phases test: The only difference is that in the two-phases test, time T1 includes both the filling and the settling phase and it is not possible to set it at 0 (zero) Time T2 is the measuring phase of the pressure decay.
  • Page 16 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 16 rev. 14/02/2013 Test results The test is ended with a failed result if, at the end of the "Dp measure" time, the measured pressure decay - as absolute END OF TEST...
  • Page 17 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 17 rev. 14/02/2013 Obstruction test Enable the obstruction test inside the "Configuration and options" menu (see par. 6.4). The obstruction test function makes it possible for the operator to check, during the settling phase, whether secondary parts of the piece being tested are obstructed.
  • Page 18: Message Display

    PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 18 rev. 14/02/2013 MESSAGE DISPLAY Base menu structure The BASE MENU is subdivided into MENUS (message groups or programmable parameters). Each menu can be recognised thanks to its initial page.
  • Page 19 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 19 rev. 14/02/2013 Message displayed at power on When switching on, the device carries out a lamp test of the front panel and of the inner buzzer and displays the following message:...
  • Page 20 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 20 rev. 14/02/2013 "Test COUNTER" menu TESTS xxxxxx: Number of tests to be carried out. TEST COUNTERS Range (0 ÷ 9999). TESTS XXXXXX PASSED XXXXXX FAILED XXXXXX PASSED xxxxxx: Number of tests ended with passed result.
  • Page 21 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 21 rev. 14/02/2013 PROGRAMMING Using the keyboard Key [P ↵ PROGRAMMING key to select the various menus (see picture 5) or, once you are inside the menu, to return to the "Message menu".
  • Page 22 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 22 rev. 14/02/2013 "TEST TABLE SELECTION" select menu SELECT PROGRAMMING TABLE [↓] T1 xx.x mmH20 TEST TABLE T2 xx.x YYYY SELECTION T3 xx.x Select the number of the operative test table for the tests with the [+] / [-] keys, by confirming with key [P ↵...
  • Page 23 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 23 rev. 14/02/2013 "CONFIGURATION AND OPTIONS" menu CONFIGURATION -> CONFIGURATION -> CONFIGURATION -> CONFIGURATION [↓] [↓] [↓] Start Command: Language: Buzzer: Enable Test for Test table: Pressure Scale: Programming: Test Phases:...
  • Page 24 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 24 rev. 14/02/2013 Parameter ENABLE FOR TEST OBSTRUCTION NO : Obstruction test disabled YES : Obstruction test enabled Parameter FINAL PRESSURE DISCHARGE You are asked to enable or not the automatic air discharge in the tested piece at the test end.
  • Page 25 "D" located on the device rear panel (point 7, par. 2.2). The connector is intended both for exchanging signals coming in and out, between the PROVASET 2P tester and outer devices, and for connecting a FOOT START CONTROL and outer lights (LEDs).
  • Page 26 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 26 rev. 14/02/2013 PLC signal sequence PREVIOUS TEST RESULT PASSED FAILED TEST IN TEST IN PROGRESS PROGRESS START (1) START (2) A new "START" command is only accepted if the previous one has been lowered.
  • Page 27: Calibrating The Pressure Sensor

    PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 27 rev. 14/02/2013 CALIBRATING THE PRESSURE SENSOR The PROVASET 2P testers have an aided procedure making it possible to calibrate the pressure sensor.  WARNING: The calibration of the pressure sensor must be only carried out by skilled personnel and using certified calibration instruments.
  • Page 28 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 28 rev. 14/02/2013 "PRESSURE CALIBRATION" menu To calibrate the inner pressure sensor, proceed as follows: PROVASET Press the [P ] key for 3 seconds and, PRESSURE ↵ P  CALIBRATION after the page change, press the [â]...
  • Page 29 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 29 rev. 14/02/2013 xxxxx : Full scale range (fixed at 2 bar for 2P2B00, fixed at 6 bar for 2P6B00, no programming possibility) CALIBRATION yyyyy: Sample pressure for gain calibration...
  • Page 30: Technical Features

    PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 30 rev. 14/02/2013 TECHNICAL FEATURES Power supply Universal 115 ÷ 230Vac, 50÷ 60 Hz Current 35VA Compressed air line 10 bar max, filtered air, connector for tube 6x4 mm Fuses...
  • Page 31 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 31 rev. 14/02/2013 DECLARATION OF CONFORMITY tecna srl Via Statale Sud 115, 41037 Mirandola (MO) Italy declare that the product/s Family: PROVASET Model: 2P2B00 - 2P2B00 Description: Pressure decay leak tester...
  • Page 32 12 months starting from the delivery date in terms of production and material defects. The delivery date is the one on the Transport Bill (DDT) issued by tecna srl when delivering the goods to the customer or the carrier for delivery.
  • Page 33 PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual page 33 rev. 14/02/2013 TECHNICAL SERVICE REQUEST Technical service centre: Via Statale Sud 115 41037 Mirandola - MO - Italia Tel. +39-0535-27833 - Fax +39-0535-25436 e_mail info@tecnasrl.com www.tecnasrl.com Customer Company name...
  • Page 36 Designed, produced and distributed by: Via Statale Sud 115 41037 Mirandola - MO - Italia Tel. +39-0535-27833 - Fax +39-0535-25436 e_mail info@tecnasrl.com www.tecnasrl.com...

This manual is also suitable for:

2p2b002p6b00