CCS HLV2 Series Instruction Manual

HLV2
Spotlight
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
1 Important Information for Equipment Safety
Incorrect usage of the product may result in fire, electric shock, or other serious damages.
Please ensure to follow the conditions below.
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
I n d i c a t e s t h a t i n c o r r e c t
Warning
usage may result in serious
injury or death.
The following symbols in the instruction guide indicate and classify the precautions.
PROHIBITED DISASSEMBLY DO NOT TOUCH DO NOT SUBJECT
PROHIBITED WITH WET HANDS TO MOISTURE
These symbols mean the prohibited action.
Do not disassemble or modify the product.
Doing so may result in fire or electric shock.
Do not touch the product with wet hands.
Doing so may result in electric shock.
Make sure that the product is free of moisture
or any liquid. Exposure to water may result in
fire, electric shock, or product failure.
Connect or disconnect the light cable only after
turning off the power supply for the LED light.
Failure to do so may result in circuit damage,
fire caused by a minute spark, or electric shock.
Do not use user-made cables. Doing so may
cause product failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the power supply.
Do not use the branch cables. Doing so may
cause product failure.
Be careful of static electricity. Damage to the
LED light may occur, if a person charged with
static electricity touches it. Keep the product
away from all items charged with static electricity.
Do not use the product in the following situations.
Under conditions or in an environment not described in this Instruction Guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a flat and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Use the product under the following conditions.
Using the product under any other conditions may damage the product.
Operating temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)
2 Confirming Product Information
The following tag is attached to the cable on the LED Light. The color of the label indicates the
luminescence color of the Light. The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check the contents before using the
product and handle the label with care. If the label is missing or damaged and the contents cannot
be checked, please contact CCS Inc.
Tag example
Front
HLV2-22RD- 3W
600103-012345
Back
700mA/2.8W
MADE IN JAPAN
LED Light for Machine Vision
Series
a n d I n d u s t r i a l I n s p e c t i o n
- Read Before Use -
I n d i c a t e s t h a t i n c o r r e c t
Caution
usage may result in injury or
property damage.
INSTRUCTED
These symbols mean the necessary action must obey.
Warning
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
DISASSEMBLY
PROHIBITED
never look directly at the LED light.
This product generates high temperatures. Do
DO NOT TOUCH
not touch the product while it is turned on or
WITH WET HANDS
immediately after it is turned off, or burning may
result. Provide cooling with a fan or other ventilation
if the product is to be used in a closed space.
DO NOT SUBJECT
TO MOISTURE
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using the product
immediately, and turn the power off. A fire or
INSTRUCTED
electric shock may result if the product is kept used.
Caution
Make sure that the length of the extension cable is
less than 5m. If the extension cable is longer than
5m, the voltage applied to both ends of the LED light
PROHIBITED
will drop due to the DC resistance of the cable. The
rated voltage will not be attained for 100% radiant
ability, and the radiant quantity will drop as a result.
Always connect the product to a PJ-series power
PROHIBITED
supply. Using the product connected to any
other power supply may cause product failure.
D o not drop the pro duc t or subjec t it to
PROHIBITED
impact. Doing so may cause the product to
malfunction.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers,
air conditioners, heaters, or stoves.
3 Major Combinations
This Spotlight is used in combination with a Lens or Microfiber Head. Refer to the following figures,
mount the Spotlight to a Lens or Microfiber Head, and fix it with an appropriate torque.
Spotlights
1 HLV2-14 series 2 HLV2-22 series
Light sources for Microfiber Heads
Mounting to a Macro Lens or Telecentric Lens
Camera
Macro lens
Telecentric lens
Mounting to a Condenser Lens
HL-30
INSTRUCTED
HL-24-21
Mounting to a Microfiber Heads
INSTRUCTED
INSTRUCTED
Microfiber heads
series
INSTRUCTED
INSTRUCTED
4 Dedicated Power Supplies
PROHIBITED
Select a power supply from the following dedicated power supplies. Please confirm the input type
and the number of channels. Read the Instruction Guide of the power supply before use.
Rated input voltage
No. of channels
1 ch
2 ch
3 ch
5 Operating Instructions
1 Connect the light cable of the product to the
power supply output connector.
Caution: Make sure that the power supply is
turned OFF.
2 Turn ON the power supply to turn ON the light.
3 Focus the imaging device, such as a camera,
onto the inspection object.
4 Adjust light range, light angle, and radiant
quantity to optimize images. Adjust the
radiant quantity at the power supply.
Note1: When using white LED lights with color
image processing equipment, readjust
t h e w h i t e b a l a n c e o f t h e c a m e r a
according to the operating conditions.
Note2: Read the instruction guide of the power
supply before use.
3 HLV2-22-3W series 4 HLV2-22-1220-3W series
5 HLV2-22-NR-3W series 6 HLV2-3M-RGB-3W
1
The Spotlight can be mounted
to a coaxial lens. The mounting
2
diameters of Spotlights
3
and is 8 mm. The mounting
3
diameter of Spotlight
4
(Optional item, sold separately)
2
The Spotlight can be mounted to
a Condenser Lens.
3
Connecting adaptor
(Enclosed with the Microfiber Head)
Li g ht S o urc e s
5
designed for Microfiber Head.
Refer to the Operation Guide of
6
Microfiber Head for details.
100 to 240V AC
-
PJ-1505-2CA PJ-1505-2CD24
PJ-1505-3CA PJ-1505-3CD24
Light
side
5
4 6
5
4 6
3 7
3 7
2 8
Dedicated 2 8
1 9
1 9
0 10
0 10
L1
L2
Inten sity
power supply
Rang e
Cont rol
Hi
Rem ote Pow er
Lo
Manu al
Camera
Macro lens
Inspection object
,
1 2
is 12 mm.
4
an d ar e
5 6
24V DC
CC-PJ-0707
Power supply
side
HLV2 series