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Related Manuals for INTERNATIONAL CARBONIC PREMIER 2000
Summary of Contents for INTERNATIONAL CARBONIC PREMIER 2000
- Page 1 P R E M IE R 2 0 0 0 P E R IS T A L T IC P U M P P -2000-P P S E R V IC E A N D IN S T A LLA T IO N M A N U A L IN T E R N A T IO N A L C A R B O N IC IN C .
- Page 2 IMPORTANT: This manual guide installing, operating, servicing and maintaining this equipment. Refer Table Contents page location detailed information answer questions that arise during installation, operating, service maintenance, installation of this equipment.
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Page 3: Table Of Contents
TABLE OF CONTENTS PAGE REFACE....................1 CHAPTER 1 GENERAL DESCRIPTION ..............2 SYSTEM DESCRIPTION................ 2 DESIGN DATA ..................3 THEORY OF OPERATION ..............3 P-2000PP EXPLODED VIEW ..............5 P-2000PPEXPLODED VIEW DESCRIPTION .......... 6 P-2000PPEXPLODED VIEW DESCRIPTION Cont......... 7 PFC-II-PP EXPLODED VIEW .............. -
Page 4: Preface
PREFACE INTERNATIONAL CARBONIC INC. has enjoyed over 53 years of manufacturing excellence in the field of carbonation and in the beverage related industry. We have been located in the Southern California area since 1952 and have a long and proud history with quality as our standard and innovation as our goal. -
Page 5: General Description
P2000-PP CHAPTER I GENERAL DESCRIPTION This chapter gives the description, theory of operation, and design data for the PREMIER 2000-Peristaltic Pump unit, (P2000-PP), and related components. SYSTEM DESCRIPTION The P2000-PP is a complete self-contained Juice unit which when combined with B.I.B containers, will produce a variety of cooled non-carbonated beverages. -
Page 6: Design Data
DESIGN DATA Overall Cabinet/P.P. Base Dimensions: Height: ................. 22 ½ inches Width ................11 ¾ inches Depth................17 ½ inches Weights: Shipping ............... 90 LBS Dry Weight ..............80 LBS Operational Weight ............111 LBS Ice Bank ............... 6 LBS Capacities: Unit Water bath (no ice bank) ........ - Page 7 The incoming water is routed through a water coil that is submerged in the above mentioned water bath. The temperature of the incoming water is at ambient temperature as it enters the submerged water coil. As the incoming water passes through the water coil the heat is removed from the water in the water coil and chilled to a temperature acceptable for a quality drink, normally a temperature of 33 to 34 degrees is reached.
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Page 8: P-2000Pp Exploded View
T IT LE IN T E R N A T IO N A L C A R B O N IC IN C . P -2 0 0 0 -P P I C I D A T E 1/15/04 D R N . B Y G LW C H K . -
Page 9: P-2000Ppexploded View Description
PREMIER 2000 PP PART NO. DESCRIPTION S-1544 LID WITH INSULATION S-783 UNIT ON/OFF SWITCH S-1541 SERVICE PANEL, REAR S-1542 SERVICE PANEL, LEFT SIDE S-1543 SERVICE PANEL, RIGHT SIDE G0016 TY-RAP, LARGE ..3/8 CLEAR TUBING, 6" S-741... -
Page 10: P-2000Ppexploded View Description Cont
PREMIER 2000 PP Cont. SYM QTY PART NO. DESCRIPTION S-1534 CONDENSATE DRAIN ELBOW S-1530 FRAME COMPLETE S-1325 SQUARE GROMMET NUT A0046 5/16 X 18 FLANGE WHIZ LOCK SCREW, 3/4" AZA0370YXA COMPRESSOR ONLY AZA0370YXAXA CONDENSING UNIT, 1/9 H.P. A0014 SCREW, #10 X 1/2" PHILLIPS T.H., SS COMBO... -
Page 11: Pfc-Ii-Pp Exploded View
PFC-II-PP SYM QTY PART NO. DESCRIPTION E-623 NUT, SOLENOID E-525 COIL, W/SHIELD, SOLENOID, 24 VAC E-1005 SCREW, RETAINER E-739 FLUX PLATE E-527 STEM, SOLENOID VALVE E-1004 RETAINER, S.S. E-135 METERING PIN E-1024-M ADAPTER, FLO WASHER, MODIFIED E-134 "O" RING, METERING PIN E-1013 "O"... -
Page 14: Ppm Exploded View
P P M PART NO. DESCRIPTION 2 ** S-1698 PLASTIC CLAMP S-1700 TRANSFORMER 1 ** S-1743 P.P. ASSEMBLY, INCLUDES S-1742, S-1699 S-162 BULK HEAD FITTING 1 ** S-1699 POTENTIOMETER 1 ** S-1741 CONTROLLER 4 ** S-1335 PLASTIC STANDOFF 1*** BASE, MODULE 1 ** S-286-A NUT, SS, LOCKING, 1/2"... -
Page 15: Ppm Electric Schematic
FA N MO TO R R IB B ED C O L O R ED CO MP RE S S O R B L A C K N O N -R IB B ED B L A C K F R O M C O IL B L A C K F R O M C O IL FROM V A LV E W HITE... -
Page 16: Unpacking And Inspection
Request a written inspection report from claims inspector to substantiate any necessary claim. File claim with delivering agency, not International Carbonic Inc! SELECTING LOCATION IMPORTANT: Ambient temperature for cooling unit should not exceed 100 degrees “F". -
Page 17: Sample Of Possible Installation
TABLE 2-1 LOOSE - SHIPPED PARTS Item Part Name Installation/Service Manual S-1549 Drain pan/with cup rest ----- Product Decals 1 per flavor Water filter S-208A Water Pressure Regulator Optional FIGURE 2 SAMPLE OF POSSIBLE INSTALLATION. INSTALLATION INSTALL WATER FILTER ASSY. (OPTIONAL) 1. -
Page 18: Install Water Pressure Regulator
INSTALL WATER PRESSURE REGULATOR (OPTIONAL) If water pressure varies, a water pressure regulator or water pressure- reducing valve should be installed in the water supply line. The water regulator must have an orifice of at least 3/16” so as not to restrict the water flow through the valve. -
Page 19: Connecting Water Inlet
CONNECTING WATER INLET WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY CONNECTED TO POTABLE WATER SUPPLY SHALL BE SIZED, INSTALLED AND MAINTAINED ACCORDING TO FEDERAL, STATE, AND LOCAL LAWS. The water connection on the P2000-PP is made to a flexible water line by means of a 3/8”, hose or barb connection. -
Page 20: Preparing System For Operation
CHAPTER III P2000-PP PREPARATION All steps in previous chapters should be understood and carried out before proceeding. PREPARING SYSTEM FOR OPERATION Be sure that electrical power is unplugged, valve on water supply line is closed. PREPARING AND STARTING REFRIGERATION UNIT 1. -
Page 21: Operators Instructions
CHAPTER IV P2000-PP OPERATORS INSTRUCTIONS This chapter covers operators’ responsibilities for daily pre-operation check, adjustments, replenishing C02 and cleaning, and sanitizing. DAILY PRE-OPERATION CHECK Make sure B.I.B.’s full and ready to dispense. Make sure nozzles are clean and in place. Make sure electrical power is supplied to unit. -
Page 22: Service And Maintenance
CHAPTER V SERVICE AND MAINTENANCE This chapter describes service and maintenance procedures to be performed on P2000-PP JUICE unit systems and related components. PERIODIC INSPECTION AND CLEANING Daily: Clean any storage tanks/B.I.B. racks, connecting sockets/Q.C.D.’s and general storage area with warm water. Clean the beverage dispensing area. -
Page 23: Changing Water Bath
NOTE: Cleaning condenser coil should be done during non-business hours. Unplug unit power cord from electrical socket. Remove 11 screws securing service panels, 3 screws per service panel and valve plate, remove panels and lift up valve plate in preparation for service. Vacuum or use a soft brush to clean fins of condenser coil. -
Page 24: Changing Peristaltic Pump Tubing
CHANGING PERISTALTIC PUMP TUBING 1. Remove #10 X 1/2” Phillips TH. Screw. Then slide out S-1737 Assy. 2. Remove three 6-32 x 3/4 PH screws. 3. Remove S-1739 cover. 4. Remove neoprene tubing by pulling tubing while turn S-1740 roller. 5. -
Page 25: Cleaning And Sanitizing
CLEANING AND SANITIZING Your local Health Department rules and general area cleanliness should determine the frequency of which the unit should be sanitized. SANITIZING PROCEDURES Your local health department rules and general area cleanliness should determine the frequency at which the unit should be sanitized. EQUIPMENT REQUIRED: 1. - Page 26 6. Reconnect syrup containers and ready Unit for operation. 7. A Draw drinks to refill syrup lines and flush the chloride solution from the dispenser. 8. Taste the beverage to verify that there is no off taste. NOTE: WHEN SANITIZING A TWO FLAVOR VALVE BOTH SYRUPS SHOULD BE FLUSHED SIMUTAINEOUSLY, BOTH SYRUPS SHOULD BE CLEANED, (DETERGENT SOLUTION), SIMUTAINEOUSLY, BOTH SYRUPS SHOULD BE FLUSHED UNTIL FREE OF DETERGENT SIMUTAINEOUSLY AND BOTH SYRUPS SHOULD BE SANITIZED...
- Page 27 BRIXING PFC-II-PP VALVE Decrease The water and syrup flows are individually adjusted their respective metering Water M etering Syrup M etering Pin potentiometer. Plug Water Solenoid Assembly Front Syrup Plug One recommended method utilizes the ratio brix cup, see illustration. The brix cup is PO TENTIO M ETER divided into two sections, one to hold up to 9...
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Page 28: Brix Instructions
BRIX INSTRUCTIONS 1. Make sure carbonator/water flow is in an operating condition, i.e., high- pressure regulators set, water and power on and refrigeration in a ready to go mode. In the case of juice systems make sure water flow is un-restricted. It is also recommended that a water pressure regulator be utilized on all systems. -
Page 29: Trouble Shooting
TROUBLE SHOOTING IMPORTANT: Only qualified personnel should service P2000-PP unit and components. WARNING: To avoid personal injury and or property damage, always disconnect electrical power and shut off plain water before starting any repairs. If repairs are to be made to the water system, bleed water system pressure before proceeding. - Page 30 Compressor No power source. Plug power cord to does not electrical box. Check line operate voltage. Electrical power to cooling Turn on power switch to unit turned off. unit. Low voltage. Voltage must be at least 110 V at compressor terminals at start.
- Page 31 DISPENSING VALVES Water Foreign debris under a. Disconnect water from leaking from plunger seat or bent, affected valve. nozzle after creased stem water only. b. Relieve pressure by actuation activating valve. c. Remove E-623 nut from water solenoid. d. Remove E-525 coil assembly from E-527 stem.
- Page 32 No syrup Syrup container empty. Replenish syrup supply. being Syrup lines crimped. Straighten syrup lines. dispensed QCD of syrup installed in- Re-install QCD correctly. correctly. S-1737 Assy defective. Replace S-1737 Assy. Defective neoprene tubing. Replace neoprene tubing. Defective transformer. Replace transformer. No water Plain water inlet supply Open plain water inlet...
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Page 33: Notes
NOTE SECTION Frequently Called Numbers: __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ Product Setup: _____________________________________ __________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________________________________...
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