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Summary of Contents for MSA ENERGY STORAGE ES-650 Series
- Page 1 Limited Liability Company «NPK MORSVYAZAVTOMATICA» ENERGY STORAGE ES-650-ХХХ, ES-750-ХХХ, ES-850-ХХХ, ES-950-ХХХ TYPES Operating manual info@unicont.com 26E, Kibalchicha str., 192174, Phone.: +7 (812) 622-23-10 www.unicont.com St. Petersburg, Russia Fax: +7 (812) 362-76-36...
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Page 2: Table Of Contents
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types TABLE OF CONTENTS TERMS AND ABBREVIATIONS ......................3 INTRODUCTION ............................4 1 DESCRIPTION AND OPERATION OF THE SYSTEM ..............5 1.1 Description ............................5 1.2 Technical specifications ........................5 1.3 The Product composition ........................8 1.4 Structure and operation of the Product.................... -
Page 3: Terms And Abbreviations
Operating Manual TERMS AND ABBREVIATIONS Charger SPTA Spare parts, tools and accessories LFGS Large fine porous granulated silica gel Battery pack Control module Energy storage Personal computer Operating manual Light-emitting diode Check list ТS Technical service Storage battery Alarm unit Battery management system (BMS) –... -
Page 4: Introduction
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types INTRODUCTION This operating manual (hereinafter – OM) describes composition, structure and specifications of Energy storage units ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types (hereinafter – the Product, the ES) and their components, instructions for the correct and safe operation of the Product (operation, technical service, intended use, current repair, etc.), and disposal information on the Product components. -
Page 5: Description And Operation Of The System
Operating Manual 1 DESCRIPTION AND OPERATION OF THE SYSTEM 1.1 D ESCRIPTION Energy storage units ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types with same-type rechargeable battery packs BP-125 and BP-160 types are designed to power shipborne electric and communication equipment, alarm system and automation on sea- and river-going vessels. - Page 6 Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types Table 1 – Main technical specifications Parameter Value Integrated battery BP-160 BP-125 BP-160 BP-125 BP-160 BP-125 BP-160 BP-125 pack Max. charge 759.2 992.8 voltage, V Max. output 520…760 600…876 680…993 760…999 voltage range, VDC ES discharge end 603.2 788.8...
- Page 7 Operating Manual Table 2 – Technical specifications of BP-160 and BP-125 Value Parameter Rated output voltage, V DC 51.2 25.6 12.8 51.2 25.6 12.8 Max. output voltage, V DC 58.4 29.2 14.6 58.4 29.2 14.6 Energy, kW·h Capacity, А·h Specific energy, Wh/kg Min.
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Page 8: The Product Composition
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types 1.3 T RODUCT COMPOSITION The Product includes a metal cabinet (see position 1, Figure 1) where same-type с Li-Ion BPs BP-160 or BP-125 types are installed (see position 2, Figure 1). Control the cabinet using an integrated control module (CM) (see position 3, Figure 1). - Page 9 Operating Manual Figure 2 – Structural diagram of the Product Version 0.1...
- Page 10 Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types Table 3 – Description of structural diagram elements Element Description Control module (CM) BMS-3 Control module (to control the Product and connection to external storage units) DC/DC DC/DC converter 24 V to power CM AC/DC AC/DC voltage converter, frequency 50 Hz 220 V to power CM LED indicators to display operation mode...
- Page 11 Operating Manual 1.4.2 Description of battery packs BP-160 and BP-125 types BP consists of several Li-Ion battery cells connected in series. Each battery cell has a control unit BMS-1.n (hereinafter – BMS, controller) that maintains battery operation during its all life. BMS-1.n has integrated sensors that measure charge voltage and current, and control temperature on each battery cell.
- Page 12 Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types Figure 4 – Appearance of S1-WM controls and LEDs 1.4.3 Description of control module operation (CM) CM collects data on BP status and then outputs operation mode data using LEDs on the front panel or integrated touch display (at option). Figure 5 describes layout of LEDs.
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Page 13: Measurement Tools, Instruments And Appliances
Operating Manual 1.4.4 Balancing system Balancing system is in charge of balancing state of charge on each battery cell. Balancing system is electrically connected to BP and integrated CM by special lines. CM averages and equates output voltage of all BPs. 1.4.5 Alarms and warnings The Product actuates alarm signaling in case of abnormal operation (exceedance of preset charge current or voltage limits in BP circuit, no BP connection, discharge or... -
Page 14: Marking And Sealing
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types 1.6 M ARKING AND SEALING The Product has nameplates on each BP and CM displaying their serial number, weight, IP rating, power supply voltage and power consumption. Sealing of the Product is not provided. 1.7 P ACKAGING While delivered, the Product is placed on flat wooden pallet;... -
Page 15: Intended Use
Operating Manual 2 INTENDED USE 2.1 O PERATION LIMITATIONS Select an installation place in compliance with operational limitations (operating temperature and IP rating) and according to the rules of Register. ATTENTION! Distance between the installation site and magnetic compass shall not be less than 1 m! To ensure long-term and correct operation of battery cells, carry out full charge- discharge cycle of each BP at least every half of year. -
Page 16: Usage Of The System
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types – switch on the charger; – transfer a piano type switch on the Product to «On» position and control BP charge on the CM display or using PC; – transfer a piano type switch «On/Off» to «Off» position; –... - Page 17 Operating Manual 2.3.2 Instructions on charge BP charger shall be capable to ensure the following charge mode: current stabilization mode during main phase of charge with switching to voltage stabilization in the end phase of charge. Figure 7 describes charge current and voltage curves in the graph. Voltage and current value required for ES charge at the moment is calculated by BMS automatically and transmitted via RS-485 interface during charge.
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Page 18: Technical Service
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types 3 TECHNICAL SERVICE 3.1 G ENERAL DESCRIPTION Before performing the TS the staff shall familiarize with the Product structure and operation features. In order to provide safe and reliable operation of the Product, the staff shall maintain technical service №... -
Page 19: Preservation
Operating Manual Table 9 – CL № 2. Check of the SC operation Man-hours To be done Routine per 1 SC Test operation of the 1) switch the power on; 1 person 2) make sure that green LED «NORMAL» is lighting up on Product 5 minutes the front panel. -
Page 20: Current Repair Of The System
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types 4 CURRENT REPAIR OF THE SYSTEM 5.1 G ENERAL DESCRIPTION Control operation of the Product by power LED lighting on the front panel, and displayed picture on the screen. To provide diagnostics of the problems, see Table 11. If a problem cannot be diagnosed or trouble shooting cannot be provided, contact the Manufacturer’s service center. -
Page 21: Storage
Operating Manual 5 STORAGE The System must be stored in packaging inside areas complying with the required storage conditions (+5°С…+40°С) without exceeding the concentration of dust, oil, moisture and aggressive impurities in the air for the working areas of production facilities. The Product shall be stored at 45%–50% state of charge of battery cell;... -
Page 22: Transportation
Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types 6 TRANSPORTATION The System must be transported in the Manufacturer's transportation package in enclosed means of transport. Types of shipment: motor vehicle and railroad transportation in closed means of transport (covered cars, multipurpose containers); ... -
Page 23: Disposal
Operating Manual 7 DISPOSAL New equipment, the parts of the System damaged during operation, and any used up equipment must not be disposed as standard household wastes, since they contain the materials suitable for re-use. Decommissioned and non-used components of the System must be delivered to a special waste disposal center licensed by local authorities. -
Page 24: Warranty
OM. The Manufacturer will not consider damage claims in case of case violation of operating conditions. More information about warranty terms you can find on the official site of «NPK MSA», LLC, section Support. Address and contacts of the Manufacturer's service centre: «NPK MSA», LLC 26E, Kibalchicha str., 192174, St Petersburg, Russia... -
Page 25: Annex Aoverall And Installation Dimensions
Operating Manual ANNEX A OVERALL AND INSTALLATION DIMENSIONS Figure А.1 – Overall and installation dimensions of the Product ES-650-ххх type Version 0.1... - Page 26 Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types Figure А.2 – Overall and installation dimensions of the Product ES-750-ххх type Version 0.1...
- Page 27 Operating Manual Figure А.3 – Overall and installation dimensions of the Product ES-850-ххх type Version 0.1...
- Page 28 Energy storage ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types Figure А.3 – Overall and installation dimensions of the Product ES-950-ххх type Version 0.1...
- Page 29 Operating Manual ANNEX B Figure B.1 – Separate ventilation channel of the Product Version 0.1...
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