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NetGain Motors ImPulse 8 Owner's Manual
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NetGain Motors ImPulse 8 Owner's Manual

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Summary of Contents for NetGain Motors ImPulse 8

  • Page 1 Owner's Manual...
  • Page 2 Please record your motor serial number and date of purchase on this page. Motor Serial Number: _________________________________________ Date of Purchase:_____________________________________________ Purchased From:______________________________________________ Motor Model:                 OTHER Waiver Of Liability &...
  • Page 3 RE: Your new NetGain Motors, Inc. DC Motor It is with great pleasure that everyone at NetGain Motors, Inc.. welcomes you to the AmP ™ ™ and WarP motors owner's family! We would also like to “Thank You” for your purchase.
  • Page 4 WarP Motors ™ WARFIELD NEW MOTOR WARRANTY WARFIELD ELECTRIC COMPANY, INC. (The Company), warrants that new motors sold by it are merchantable and free of defects in material and workmanship at the time that they are shipped from the company’s factory. The company makes no warranty with respect to the new motors other than the warranty stated above.

  • Page 5: Warranty Policy

    Motors ™ AMD NEW MOTOR WARRANTY 6268 E. Molloy Rd – E. Syracuse, NY Tel: (315) 434-9303 Fax: (315) 432-9290 ADVANCED MOTORS & DRIVES, INC. WARRANTY POLICY 1. Scope The following document states the warranty policy of Advanced Motors & Drives, Inc.
  • Page 6 Motors ™ AMD NEW MOTOR WARRANTY 6268 E. Molloy Rd – E. Syracuse, NY Tel: (315) 434-9303 Fax: (315) 432-9290 Customer must complete the Returned Goods Authorization Form. Customer must await receipt of RGA # before returning the motor to Advanced Motors &...
  • Page 7 Motors ™ AMD NEW MOTOR WARRANTY 6268 E. Molloy Rd – E. Syracuse, NY Tel: (315) 434-9303 Fax: (315) 432-9290 Inc. ; b) failure of the motor was the result of improper installation, vehicle accident or misuse. The Limited Warranty does not apply to component parts that are subject to wear, for example bearings, brushes or seals.
  • Page 8 & WarP Motors ™ ™ Safety Information This is not an all inclusive list. Use common sense and act responsibly, electric motors are extremely powerful and could cause death, dismemberment or other serious injury if misused or not safely handled! Use caution when operating any motor.
  • Page 9 ™ ™ & WarP Motors Information NetGain Motors, Inc's. AmP ™ WarP ™ are produced by some of the nation's largest motors builders of series wound DC motors. Matching their experience and knowledge with our engineering and racing experiences, makes a perfect team to design motors that will perform under the unusual operational dynamics of electric vehicles.
  • Page 10 ™ ™ Standard Am and War Motors Features ✔ Specifically designed for street and racing EVs ✔ Top quality, sealed, steel bearings with high temperature grease ✔ Motor temperature snap switch ✔ Brush Wear Indicators (on some models - eff. 4/2007) ✔...

  • Page 11: Please Read Carefully

    IMPORTANT MOTOR INSTALLATION AND OPERATIONAL INFORMATION PLEASE READ CAREFULLY • BEFORE POWERING THE MOTOR THE FIRST TIME BE SURE TO CHECK AND ENSURE THAT BOLTS ARE NOT OBSTRUCTING THE FAN BLADES! FAN BLADES THAT ARE SHEARED OR DAMAGED BY USING BOLTS THAT ARE TOO LONG ARE NOT COVERED BY WARRANTY, NOR IS ANY SUBSEQUENT DAMAGE THAT MAY OCCUR TO THE MOTOR! TURN THE MOTOR BY HAND TO ENSURE IT TURNS FREELY AFTER SECURED TO THE ADAPTER PLATE.
  • Page 12 April 13, 2005 Date: All AmP ™ and WarP ™ Motors Dealers AmP ™ and WarP ™ otors Wiring (except WarP 13 ™ ) Subject: Several sources have recently inquired as to what the proper method was for wiring the terminal lugs on the cases of AmP ™...
  • Page 13 CCWDE is: A1-S2 or A2-S1. For CWDE the wiring on these motors is A1-S1 or A2-S2. Additionally, all of the NetGain Motors, Inc.. 11-inch and 13-inch motors incorporate a 150° C snap switch. Other motors utilize a 120° C snap switch.
  • Page 14 February 13, 2006 Date: All AmP ™ and WarP ™ Motors Dealers AmP ™ and WarP ™ Motors Heat and RPM Protection Bulletin Subject: AmP ™ and WarP ™ Throughout the year we have had inquiries about the effects of heat and RPM's on motors.
  • Page 15 February 15, 2006 Date: All AmP ™ and WarP ™ Motors Dealers AmP ™ and WarP ™ Motors Care and Maintenance Subject: This Special Update summarizes many responses we have given to dealers and customers alike about motor care and maintenance. As the sphere of users continues to grow for electric motors used in vehicles, knowledge about motors needs to be communicated to all those users across our entire dealership network.
  • Page 16 AmP ™ and WarP ™ Motors Series Motor Bench Test Procedure (Test at 12 volts ONLY) CAUTION! Read completely! Power source Heavy Duty Charger Caution!!!! 12 volt Sparks can ignite gases emitted from batteries! Use quick-connect cables for battery and motor! DO NOT HARDWIRE MOTOR AND BATTERY 20 feet...
  • Page 17 DRAFT VERSION 1.1 Tue, April 18, 2017 - Copyright© 2015 ,2016,2017 All Rights Reserved, NetGain Motors, Inc. Page 017 of 34 Pages...
  • Page 18 Choosing a motor that is too small for a DRAFT VERSION 1.1 Tue, April 18, 2017 - Copyright© 2015 ,2016,2017 All Rights Reserved, NetGain Motors, Inc. Page 018 of 34 Pages...
  • Page 19 A mistake in wiring a direct drive conversion leaves little room for DRAFT VERSION 1.1 Tue, April 18, 2017 - Copyright© 2015 ,2016,2017 All Rights Reserved, NetGain Motors, Inc. Page 019 of 34 Pages...
  • Page 20 WarP 11HV ™ ~3,800 lbs 2 Direct Drive assumes that a differential with additional gearing is still being utilized. DRAFT VERSION 1.1 Tue, April 18, 2017 - Copyright© 2015 ,2016,2017 All Rights Reserved, NetGain Motors, Inc. Page 020 of 34 Pages...
  • Page 21 3 Direct Drive assumes that a differential with additional gearing is being utilized. DRAFT VERSION 1.1 Tue, April 18, 2017 - Copyright© 2015 ,2016,2017 All Rights Reserved, NetGain Motors, Inc. Page 021 of 34 Pages...
  • Page 22 2,000 to 4,000 RPM range, AND, the amperage draw is the lowest. DRAFT VERSION 1.1 Tue, April 18, 2017 - Copyright© 2015 ,2016,2017 All Rights Reserved, NetGain Motors, Inc. Page 022 of 34 Pages...
  • Page 23 DC motors and also lead to damage of the commutator and other motor components. DRAFT VERSION 1.1 Tue, April 18, 2017 - Copyright© 2015 ,2016,2017 All Rights Reserved, NetGain Motors, Inc. Page 023 of 34 Pages...
  • Page 24 Frequently Asked Questions (FAQ) Last updated: April 18, 2017 Welcome to the NetGain Motors, Inc. Frequently Asked Questions (FAQ). This document will attempt to answer many of the questions that we are asked related to our products. It is not intended to provide answers to all your questions.
  • Page 25 VIII. Voltage to be supplied to the motor ______________________ Coefficient of drag ______________________ Battery internal resistance ______________________ 4. What is the difference between the AmP ™, WarP ™, ImPulse ™, TransWarP ™, and HyPerDrive ™ Motors? The AmP ™ line of motors are the newest addition to our DC motor offerings. The AmP ™ motors are particularly well suited to street driven EV’s, whereas the other motors are primarily suited to racing applications.
  • Page 26 dragster: Current Eliminator. 8. What do the abbreviations "CCW" and "CW" mean? "CW" stands for "Clock-Wise" rotation and "CCW" stands for "Counter-clockwise" rotation. These abbreviations are normally used in conjunction with "DE" and "CE" to indicate the perspective of the armature rotation.
  • Page 27 NetGain Motors, Inc. will work with our motor manufacturers in order to ascertain your specific needs and develop a motor to meet your needs. Custom motor options, such as special materials, components, shaft splining, special composition brushes, or other variances from standard configurations are available at an additional cost.
  • Page 28 WarP ™ motors to TransWarP ™ motors . These motors were designed to be part of the EMIS ™ System which was also available from NetGain Motors, Inc. You can couple a WarP ™ motor to a TransWarP ™ motor of the same size for direct drive applications.
  • Page 29 For many years the only controller that was ever recommended in a pure electric vehicle application by NetGain Motors, Inc. were the Zilla Controllers from http://www.cafeelectric.com! The Zilla is still available and is still a top-notch controller. Two more recently developed controllers are the WarP- Drive™...
  • Page 30 considered. 26. Where can I get additional assistance with my conversion? An excellent resource is your local chapter of the Electric Auto Association. These groups have been doing conversions to pure electric for 40+ years and have extensive knowledge. Some of the Members of the EAA are world renown for their abilities.
  • Page 31 awhile. Tesla claims 58 miles of range per hour of charging and 20-30 minute charging at it Supercharger stations (which are also free for Tesla owners to charge at!) The PulsaR™ and QuasaR™ Power Distribution Units (PDU) from ngcontrols.com have the potential for even faster DC-DC dump charging at a theoretical 150 kW and 300 kW.
  • Page 32 very low RPMs may cause the motor to use more amperage and run hotter. A forced-air cover-band is highly recommended along with an external blower than can force cool air into the motor if the motor is going to be run at low RPMs for considerable amounts of time. The use of a transmission will normally allow you to achieve far better performance and reduce the risks of motor damage due to poor cooling or high amperage.
  • Page 33 ...
  • Page 34 NOTES ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________...

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