YET XtraDrive XD Series Short Form Installation Manual

Ac servo driver
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traDrive (XD-) SERIES
X
AC SERVO DRIVER
Prior to installing the product, read these instructions thoroughly and
retain for future reference.
Short Form
Installation Guide
Catalog No. 8U0107

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Table of Contents
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Summary of Contents for YET XtraDrive XD Series

  • Page 1 traDrive (XD-) SERIES AC SERVO DRIVER Prior to installing the product, read these instructions thoroughly and retain for future reference. Short Form Installation Guide Catalog No. 8U0107...
  • Page 2 Short Form Installation Guide Introduction...
  • Page 3 However, no warranty of suitability, purpose or fitness is made or implied. YET Ltd. is not liable or responsible to any person or entity for loss or damage in connection...
  • Page 4: Table Of Contents

    Short Form Installation Guide Introduction Introduction......................6 1.1. Safety Precautions..................7 1.2. Warning Label ....................9 1.3. Parts......................10 Checking On Delivery..................11 2.1. Checking Items ....................11 2.2. Appearance and Nameplate .................12 2.3. Type Designation ..................12 Installation ......................13 3.1. Storage Temperature Range.................13 3.2. Operating Conditions ...................13 3.3.
  • Page 5 Short Form Installation Guide Introduction 7.5.1. Cable Core ...................36 7.5.2. Cable Clamp..................36 Peripheral Devices .....................37 8.1. Peripheral Device Types and Capacities............37 8.2. Noise Filter for Brake Power Supply............38 8.3. Cable Specifications..................38 8.4. Recommended Ferrite Cores................38 8.5. Shield Box....................38 Appendix A ......................39 9.1.
  • Page 6: Introduction

    Some drawings in this guide are shown as typical examples and may differ from the shipped product. You can order a copy of this guide by contacting your YET representative Contact information is provided on the copyright page. Please state the catalog number, which appears on the front cover.
  • Page 7: Safety Precautions

    Short Form Installation Guide Introduction 1.1. Safety Precautions In this guide, safety precautions are classified as WARNING or CAUTION. It is extremely important that you pay close attention to these precautions. The following symbols are used: WARNING Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious personal injury.
  • Page 8 Short Form Installation Guide Introduction CAUTION Receiving Reference Use the specified combination of servomotor and XtraDrive. Page No. Failure to observe this caution could result in fire or equipment failure. Installation Never use the equipment near flammable materials or where it may be exposed to splashes of water or corrosive or flammable gases.
  • Page 9: Warning Label

    Short Form Installation Guide Introduction 1.2. Warning Label...
  • Page 10: Parts

    Short Form Installation Guide Introduction 1.3. Parts The part names of the XtraDrive series AC Servo Driver are shown in the following diagram:...
  • Page 11: Checking On Delivery

    Short Form Installation Guide Checking On Delivery Checking On Delivery CAUTION Use the specified combination of servomotor and XtraDrive. Failure to observe this caution could result in fire or equipment failure. For more information, refer to the XtraDrive Series User Manual (Cat. No. 8U0108). 2.1.
  • Page 12: Appearance And Nameplate

    Short Form Installation Guide Checking On Delivery 2.2. Appearance and Nameplate TYPE 200-230V 0-230V 0.03(0.04)kW(hp) 0.33 AMPS S/N 002006000000000 SERIAL NUMBER APPLICABLE POW ER SUPPLY SERVOMOTOR OUTPUT 2.3. Type Designation 01 R Y999 XD - 01 - M S XtraDrive Series Max.
  • Page 13: Installation

    Short Form Installation Guide Installation Installation XtraDrive series servo driver is a base-mount type servo controller. Incorrect installation will cause problems. Always observe the installation instructions provided below. CAUTION Never use the equipment near flammable materials or where it may be exposed to splashes of water or corrosive or flammable gases.
  • Page 14: Orientation

    Short Form Installation Guide Installation 3.4. Orientation Install the XtraDrive perpendicular to the wall and orientate it as shown in the figure below. Firmly secure the XtraDrive through two or four mounting holes (depending on the XtraDrive capacity). Wall Ventilation...
  • Page 15: Multiple Xtradrive Installation

    Short Form Installation Guide Installation 3.5. Multiple XtraDrive Installation When installing multiple XtraDrives side by side in a control panel, observe the following: 10mm(0.4in.)or more 30mm(1.2in.)or more 30mm(1.2in.)or more • Front Panel Install XtraDrive perpendicular to the wall so that the front panel (digital operator mounted face) faces outward.
  • Page 16: Where Mounted Side By Side

    Short Form Installation Guide Installation • Where Mounted Side by Side When installing XtraDrives side by side, provide at least 10 mm (0.4 in) space between them and at least 50 mm (2 in) space above and below them as shown in the figure above.
  • Page 17: Wiring

    Short Form Installation Guide Wiring Wiring This section provides a standard example for connecting XD series products to peripheral devices and briefly explains how to connect each peripheral device. WARNING XtraDrive grounding must be in accordance with the national code and consistent with sound local practices.
  • Page 18 Short Form Installation Guide Wiring The following table provides wire size specifications. Wire Size [mm External Terminal Name P3** P5** 01** 02** 04** Online Main circuit L1, L2 AWG14 AWG16 200 V terminals power input (Single [HIV 2.0 [HIV 1.25 (0.002)] terminals phase) (0.003)]...
  • Page 19 Short Form Installation Guide Wiring The following table shows types of cables and must be used with the previous tables for wire size specifications. Cable Types Allowable Conductor Temperature ºC Symbol Name Normal vinyl cable 600V vinyl cable Temperature-resistant vinyl cable The following table shows appropriate cables for CN1 and CN2 XtraDrive connectors.
  • Page 20: Connecting To Peripheral Devices

    Short Form Installation Guide Wiring 4.2. Connecting to Peripheral Devices 4.2.1. Single-phase 200V Main Circuit...
  • Page 21: Example Of Connections For Single-Phase 200V Xtradrive

    Short Form Installation Guide Wiring 4.2.2. Example of Connections for Single-phase 200V XtraDrive The following diagram shows an example of standard XtraDrive connections. Design the circuit so that the main circuit power supply turns OFF at emergency stop. *1. P represents twisted-pair wires *6.
  • Page 22: Single-Phase 0.8Kw 200V Main Circuit

    Short Form Installation Guide Wiring 4.2.3. Single-phase 0.8kW 200V Main Circuit XtraDrive XD-08-MS has been changed from three-phase specifications to single-phase. Main circuit connection terminals (L1, L2, L3) remained. These devices have terminal B3 and internal regenerative resistor. Observe the following points. 1.
  • Page 23: Example Of Connections For Single-Phase 200V 0.8Kw Xtradrive

    Short Form Installation Guide Wiring 4.2.4. Example of Connections for Single-phase 200V 0.8kW XtraDrive *1. P represents twisted-pair wires *6. These circuits are SELV circuits, therefore are separated from all other circuits by double and reinforced insulator. *2. The time constant for the primary filter is 47us. *3.
  • Page 24: Three-Phase 200V Main Circuit

    Short Form Installation Guide Wiring 4.2.5. Three-phase 200V Main Circuit...
  • Page 25: Example Of Connections For Three-Phase 200V Xtradrive

    Short Form Installation Guide Wiring 4.2.6. Example of Connections for Three-phase 200V XtraDrive *1. P represents twisted-pair wires *7. These circuits are SELV circuits, therefore are separated from all other circuits by double and *2. The time constant for the primary filter is 47us. *3.
  • Page 26: Three-Phase 400V Main Circuit

    Short Form Installation Guide Wiring 4.2.7. Three-phase 400V Main Circuit...
  • Page 27: Example Of Connections For Three-Phase 400V Xtradrive

    Short Form Installation Guide Wiring 4.2.8. Example of Connections for Three-phase 400V XtraDrive *1. P represents twisted-pair wires *7. These circuits are SELV circuits, therefore are separated *2. The time constant for the primary filter is 47us. from all other circuits by double and reinforced *3.
  • Page 28 Short Form Installation Guide Wiring In conformance with local electrical codes, ground the XtraDrive grounding (grounding resistance: 100 Ω or less). terminal Be sure to connect the grounding wire of the servomotor to of the XtraDrive. Never share the grounding cable or main grounding point with welding equipment, power equipment or other high-voltage devices.
  • Page 29: Ac Power Source Supply

    DC power supply +24 V (±15%) 24V, 0V (Control) (not provided by YET) * When a power supply of 187V (-15% of 220V) or less is used, alarm A41, indicating voltage shortage, may occur when accelerating to max speed with max torque of servomotor.
  • Page 30: Operation

    Short Form Installation Guide Operation Operation This section describes precautions that should be taken at test run and during operation. For instructions on test run and operation, refer to XtraDrive Series User Manual (P/N 8U0108). 5.1. Precautions at Test Run CAUTION To avoid accidents, run the servomotor only in test run (without load).
  • Page 31: Inspection And Maintenance

    XtraDrive Series AC Servo Driver and battery replacement for absolute encoder. If any failure occurs on XtraDrive, refer to XtraDrive Series User Manual (Cat. No. 8U0108, Troubleshooting). Contact your YET representative if the problem persists. WARNING Be sure to turn OFF power before inspection or maintenance.
  • Page 32: Replacing Parts

    Short Form Installation Guide Inspection and Maintenance 6.2. Replacing Parts The following parts are subject to mechanical wear or deterioration over time. To avoid failure, replace these parts at the frequency indicated. Standard Replacement Part Replacement Method Period Cooling fan 4 to 5 years Replace with new part Test.
  • Page 33: Installation Conditions Of Emc Directive

    EN55011, Group 1 Class A). 7.1. EMC Installation Conditions This section describes the test installation conditions prepared by YET that meet EMC guidelines for all XtraDrive models, including the standard type (base mounted) and rack-mounted. The actual EMC level may differ depending on the actual system’s configuration, wiring and other conditions.
  • Page 34: Installation For Single- And Three-Phase 200V Xtradrive (Plc)

    Short Form Installation Guide Installation Conditions of EMC Directive 7.3. Installation for Single- and Three-phase 200V XtraDrive (PLC) XD-P3-M‫ ٱ‬to -30-M‫ٱ‬ (30W to 3.0kW) Represents option with PLC or controller connected to CN1 connector. Note: Shielded Box with door closed Cables length approx.
  • Page 35: Installation For Three-Phase 400V Xtradrive

    Short Form Installation Guide Installation Conditions of EMC Directive 7.4. Installation for Three-phase 400V XtraDrive XD-10-T‫ ٱ‬to -30-T‫ٱ‬ (0.5 kW to 3.0 kW) Represents option with PLC or controller connected to CN1 connector or PC connected to CN3 connector. Note: Shielded Box with door closed Cables length approx.
  • Page 36: Cable Core And Cable Clamp

    Short Form Installation Guide Installation Conditions of EMC Directive 7.5. Cable Core and Cable Clamp 7.5.1. Cable Core Attach the core on the cable as shown in the diagram below, which shows two turns of the cable: Cable Core The table below lists the cable names and the mounting positions of the core: Cable Name Core Mounting Position Controller cable...
  • Page 37: Peripheral Devices

    Short Form Installation Guide Peripheral Devices Peripheral Devices 8.1. Peripheral Device Types and Capacities The following table gives examples of peripheral devices for using with Yaskawa or other compatible motors. Applicable Power Recommended Noise MCCB or Main Magnetic Model Servomotor Supply Filter *2 Fuse...
  • Page 38: Noise Filter For Brake Power Supply

    Short Form Installation Guide Peripheral Devices 8.2. Noise Filter for Brake Power Supply The table below shows the recommended noise suppression filters models: Circuit Filter model* Manufacturer Main power circuit FN2070-6/ or FN2070-10/ Schaffner Brake power circuit FN2070-6/ or FMW2-52-6/07 Schaffner or Timonta * Depends on XtraDrive model capacity: FN2070-6/ for 30, 50, 100 and 200W,...
  • Page 39: I/O Signals Connector Cn1

    9.1. I/O Signals Connector CN1 CN1 connector is required to connect the host controller to XtraDrive. It comprised of a connector and a connector cover. ! ! ! ! Mating 50-Pin Connector Model (Kit) YET P/N Connector Parts 10150-3000VE * Connector 4J4003...
  • Page 40: Encoder Connector Cn2

    Short Form Installation Guide Appendix A 9.2. Encoder Connector CN2 Mating 20-Pin Connector Model YET P/N Connector Parts 4J4001 10120-3000VE* Connector 4J0101 10320-52A0-008* Cover * Manufactured by Sumitomo 3M Co. Terminal Layout Pin No. Name Pin No. Name PG GND...
  • Page 41: Serial Communication Connector Cn3

    Short Form Installation Guide Appendix A 9.3. Serial Communication Connector CN3 ! ! ! ! Mating 14-Pin Connector Model YET P/N Connector Parts 4J4002 10114-3000VE* Connector 10314-52A0-008* 4J0102 Cover * Manufactured by Sumitomo 3M Co. ! ! ! ! Terminal Layout...
  • Page 42: Connecting Pulse A/B Encoder Without C Pulse (Index Pulse)

    Short Form Installation Guide Appendix A 9.5. Connecting Pulse A/B Encoder without C Pulse (Index Pulse) OEM Encoder Cable XtraDrive Side Pin Number Signal Name Wire Color Remarks (20-pin connector) 1,2,3 PG GND Black Twisted 4,5,6 PG +5V Pair White Green Twisted Pair...
  • Page 43 Short Form Installation Guide Appendix A MAIN OFFICE USA OFFICE 13 Hamelacha St., Mr. Tomas Rincon Afeq Industrial Estate 1651 Pondside Drive Rosh Ha’ayin 48091 Statesboro, GA 30458 ISRAEL Tel: +972-3-9004114 Tel: +1-912-871-7691 Fax: +972-3-9030412 Fax: +1-912-531-7691 info@yetmotion.com trincon@yetmotion.com For more information refer to our web site: www.yetmotion.com Specifications are subject to change without notice due to ongoing product modifications and improvements.

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