Kongskilde KDC 8000 Manual
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Kongskilde KDC 8000 Manual

Combi-cleaner
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KDC 8000
Combi-cleaner
Manual
Brugsanvisning

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Summary of Contents for Kongskilde KDC 8000

  • Page 1 KDC 8000 Combi-cleaner Manual Brugsanvisning...

  • Page 2: Warning Signs

    Description: • All electrical installations must be effected ac- KDC 8000 is a combined screen- and aspiration cording to the current legislation. cleaner, designed for separation of grain and impurities. The rotating screens are driven by an •...

  • Page 3: Height Adjustment

    Never put the hand in the outlet of the trough auger, while the cleaner is in operation. Brackets for fastening the KDC 8000 to the floor Location of lifting points for forklift The brackets are attached onto the wheels´ axles Height adjustment: The height of the cleaner can be adjusted in both ends by means of the telescopic legs.

  • Page 4: Transport Brackets

    Transport brackets: used for transportation on level surfaces. The cleaner is having small wheels in the back KDC 8000 is equipped with transport brackets for end for transportation in the length direction. This the purpose of maneuvering the unit during loading...
  • Page 5 Lifting and moving of KDC 8000 with forklift When the cleaner is installed in the final set up, the transport brackets can be removed.

  • Page 6: Principle Of Operation

    Principle of operation: After the mechanical cleaning, the crop is carried to an aspiration cleaner where light impurities and Unclean grain flows into the conical shaped inner dust are extracted. screen. The inner screen hole diameter allows the grain to pass through, keeping the large impurities The impurities from both screens are collected in a back.

  • Page 7: Installation

    Installation: Pipeline for blower The blower pipeline should be of the Kongskilde The cleaner may be advantageously installed to OK200 dimension. It is recommended to use as few allow crop passage immediately after intake and bends as possible and a cyclone at the end of the before discharge.
  • Page 8 Selecting screen with large holes compared to kernel size gives capacity but reduce cleaning ef- ficiency. If too much crop is feed into the KDC 8000, good kernels will be discharged together with the impurities.

  • Page 9: Screen Sizes

    Screen for inner drum On the inner drum, the crop is to pass through the screen and the large impurities be arrested. Screens with a small hole diameter will therefore 9° ensure optimum separation of large impurities; at the same time, however, the capacity will be re- duced.
  • Page 10 Screens for outer drum In selecting your screen you should also consider the grain size, as a screen with too large slot dimensions will On the outer drum, the crop passes across the screen also separate small-sized grains. while the small impurities will fall through. If an outer screen with oblong holes is used, it is Thus it is the slot dimensions of the outer screen that recommended to mount brushes to keep the screens...

  • Page 11: Mode Of Operation

    Mode of operation: Screen selection To obtain optimal efficiency, it is important to use screens of correct slot/hole dimensions (see section "Screen sizes"). Screen replacement Always stop the cleaner before removing the guards for the screen drum, and avoid unintentional start of the cleaner during replacing the screens.
  • Page 12 Capacity The cleaning efficiency will generally depend on the capacity, as a smaller load on the screens will improve the separation of impurities. Therefore adjust the material flow to the cleaner, to obtain the desired cleaning efficiency. Do not fill more grain into the machine than can be handled by the inner screen.
  • Page 13 In such cases, open the air slide (A) a little. Control of cleaning efficiency After the initial adjustment of the KDC 8000 and operation at the capacity stated for two or three minutes, samples should be taken to check if the desired final result has been achieved.
  • Page 14 (A) Screen 2,5 x 16,5 mm (B) Screen 2,65 x 16,5 mm Control of grading After the initial adjustment of the KDC 8000 and operation at the capacity stated for two or three The recommended capacities are subject to the...

  • Page 15: Service And Maintenance

    Service and maintenance: Greasing of the bearing is extending lifetime of the nylon bushing. It is beneficial to grease the bearing Bearings each 40 hours of running. Preferable grease type All bearings are lubricated for life from the factory, is: Mobiltemp SHC 460 Special, or similar grease and requires no maintenance.
  • Page 16 Transport wheels and drawbar impact from the weather when installed outdoor. Wheels and drawbar for transportation on rough Kongskilde offers two types; one for 50Hz motors, ground after a tractor. Use only over short distanc- and one for 60Hz motors.
  • Page 18 Typisk anvendelsesområde: Advarselsskilte med symboler uden tekst kan fore- KDC 8000 er konstrueret til at rense korn, majs, komme på renseren. Symbolerne er forklaret raps, solsikker, ærter og bønner for små og store nedenfor.
  • Page 19 Gulvbeslag: Hvis KDC 8000 er monteret på platform eller lig- nende, er det vigtigt at den er forsvarligt fastgjort så den ikke flytter sig, med risiko for nedstyrtning. Det anbefales derfor at bolte den fast til gulvet, med de medfølgende gulvbeslag.
  • Page 20 Transport af kombi renseren: til at flytte den i længde retningen. Det kan f. eks. være nødvendigt hvis den skal ind eller ud af en KDC 8000 er udstyret med transportbeslag når den container. leveres. Transportbeslagene beskytter renseren under transport. Transportbeslagene benyttes også...
  • Page 21 Løft og kørsel af KDC 8000 med gaffeltruck Når KDC 8000 er monteret på et fast brugssted kan transportbeslagene fjernes. KDC 8000 hvor transportbeslagene er fjernet.
  • Page 22 Funktionsprincip: Efter soldrensningen ledes afgrøden gennem en luftrenser, hvor de lette urenheder og støv renses Den urensede afgrøde ledes først ind i det konisk fra. formede indersold. I indersoldet er hulstørrelsen tilpasset således, at afgrøden passerer igennem, Frarensningen fra begge sold opsamles i et trug i og de store urenheder holdes tilbage.
  • Page 23 Opstilling: Rørledning for blæser Rørledningen for blæseren skal udføres af Kombi renseren kan med fordel installeres, så af- Kongskildes OK200 rørdimension. Der skal anven- grøden renses både ved indtag og udtag. des så få bøjninger som muligt, og det anbefales at afslutte rørledningen med en cyklon.
  • Page 24 Brug gradmåleren på siden af kombi renseren, når Hvis der fyldes for meget afgrøde i KDC 8000 i for- hældningen skal indstilles. hold til rensekapaciteten, kommer der gode kerner ud sammen med de store urenheder.
  • Page 25 Sold for indvendig soldtromle På den indvendige soldtromle skal afgrøden pas- sere gennem soldet, og de store urenheder holdes tilbage. Sold med lille hulstørrelse giver derfor en god fra- rensning af store urenheder, men reducerer kapa- citeten. Stor hulstørrelse giver høj kapacitet, men mindre frarensning af store urenheder.
  • Page 26 Sold for udvendig soldtromle Ved valg af sold skal der også tages hensyn til af- grødens kernestørrelse, da små kerner også sorte- På den udvendige soldtromle passerer afgrøden res fra ved valg af sold med for store huller. hen over soldet, mens de små urenheder falder Hvis der anvendes ydersold med langhuller, an- igennem.

  • Page 27: Brug Af Maskinen

    Brug af maskinen: Valg af sold For at opnå den optimale rensning er det vigtigt at anvend sold med den rigtige hulstørrelse (se afsnit "Soldprogram"). Udskiftning af sold Stop altid maskinen før afskærmningerne fjernes, og sørg for at maskinen ikke kan startes ved en fejl- tagelse, mens soldene skiftes.
  • Page 28 Kapacitet Renseevnen er generelt afhængig af kapaciteten, da mindre belastning af soldene giver bedre mulig- heder for frasortering af urenhederne. Indstil derfor materialetilførslen til kombi renseren således, at det ønskede renseresultat opnås. Fyld ikke mere afgrøde i maskinen end der kan nå at passere igennem indersoldet.
  • Page 29 Åbn lidt for spjældet (A) i disse tilfælde. Kontrol af rensningen Efter grundindstilling af KDC 8000 og efter at have kørt med den indstillede kapacitet i 2 - 3 minutter skal der udtages prøver af slutvaren, for at se om den har den ønskede renhed.
  • Page 30 (A) Ydersold 2,5 x 16,5 (B) Ydersold 2,65 x 16,5 Kontrol af sortering Efter grundindstilling af KDC 8000 og efter at have kørt med den angivne kapacitet i 2 - 3 minutter skal De vejledende kapaciteter gælder under følgen- der udtages prøver for at se, om slutvaren har den de betingelser ønskede sortering.

  • Page 31: Service Og Vedligeholdelse

    Smøring af mellemleje på snegl i bundtrug Rengøring Mellemlejet på trugsneglen er placeret midt i bund- Rengør altid maskinen, hvis den ikke skal bruges tragten på KDC 8000. i længere tid. Motorer og gear skal holdes fri for snavs, som kan nedsætte kølingen. Opbevaring Hvis maskinen er placeret udendørs, og ikke skal...
  • Page 32 Transporthjul og trækstang påvirkning af vejrliget når maskinen står udendørs. Hjul og trækstang til transport efter traktor på ujævn Kongskilde tilbyder to typer; en til 50Hz motorer og grund. Bør kun anvendes over kortere afstande. en til 60Hz motorer. Alle lokale trafikregler skal overholdes - vær især opmærksom på, at der ikke køres med for høj ha-...
  • Page 34 EC Declaration of Conformity Kongskilde Industries A/S, DK-4180 Sorø - Denmark, hereby declares that: Kongskilde Combi-Cleaner type KDC 8000 Are produced in conformity with the following EC-directives: • Machinery Directive 2006/42/EC • Electro Magnetic Compatibility Directive 2014/30/EC • Low Voltage Directive 2014/35/EC Kongskilde Industries A/S Sorø...
  • Page 36 131 082 901 You can always find the latest version of the manuals at 18.06.2018 www.kongskilde-industries.com www.kongskilde-grain.com Kongskilde Industries A/S Skælskørvej 64 DK - 4180 Sorø Tel. +45 72 17 60 00 mail@kongskilde-industries.com www.kongskilde-industries.com www.kongskilde-grain.com...

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