Fire dept GD1 Installation Manual Operating Instructions Warranty

Wall switch

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GD1 – Wall Switch

Installation Guide

Operating Instructions

Warranty

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Page 1 GD1 – Wall Switch Installation Guide Operating Instructions Warranty...
Page 2: Table Of Contents
Information in this installation guide may be subject to change without notice. Please ensure that you have the current version before beginning installation. If you have any queries, please contact ‘The Fire Dept.’ on 0800 888 550 Version: July 2020...
Page 3: Step 1: Unpack And Ensure All Components Are Correct And Undamaged
Step 1: Unpack and ensure all components are correct and undamaged • Appliance • Box of firebed mediums • Flue kit Step 2: Install plinth (if required) • If the appliance is to sit on a plinth, ensure it is capable of supporting a 200kg load.
Page 4: Glass Removal Process
Glass removal process • Note: Glass removal is best carried out by two people. • Carefully remove glass, which is held in place by hooks at the top corners and powerful magnets in each bottom corner. • Place fingers at top and bottom corners of glass. Slide two fingers outward behind bottom corners of glass until you feel the 2mm steel magnetic fixing brackets.
Page 5: Burner Tray Removal Process
Burner Tray Removal Process Cover and end cap removal • Remove the stainless steel burner end caps GD1 Burner end caps (2 x screws on each cap) at either end of the burner tray. This model has two end cap covers, one at each...
Page 6: Burner Tray Installation Process
Cover and end cap installation • Ensure the insulating material is glued to the GD1 Pilot ladder rope end cap fixing panel and runs behind the 3 way pilot, rectifier and sparker probes. This model has ladder rope under the pilot end burner end cap.
Page 7 • Slide appliance into position and ensure that it complies with the minimum clearances required (25mm for combustibles, 5mm for non-combustibles) to the surrounding enclosure. • The exception to these minimum clearances is the base, which can safely sit directly upon combustible (eg. timber) and non-combustible (eg.
Page 8: Step 4: Install Flue, Air Supply (Duct And Bracket) And Connect To Appliance
Connect the Air supply duct bracket to the flue / wall spigot at the flue penetration to termination. • Run the 100mm Aluminium Semi-Rigid Ducting from the Air supply duct bracket to the 100mm air supply spigot on the top of the appliance. Refer to appropriate Fire Dept product specification for specific fixing requirements. •...
Page 9 1. Slide the casing slip up the outer casing and over the outer casing spigot at the In-Line Fan. 2. Fix the casing slip to the outer casing and the In-Line fan 3. Complete the flue installation. Refer to appropriate Fire Dept product specification for fixing details and specific minimum requirements. Version: July 2020...
Page 10 Air supply duct options for the different cowl terminations Option 1: Wall cowl fan (horizontal exit) Wall cowl fan: Horizontal exit 100mm Semi-Rigid Duct. 3m or 6m 100mm Semi- Rigid Duct Wall cowl Flue system F74 – 3.6m Flue Wall cowl fan shown Version: July 2020...
Page 11 Option 2: Cowl fan (vertical exit) Cowl fan: Vertical exit 100mm Semi-Rigid Duct. 3m or 6m Cowl fan 100mm Semi- Rigid Duct Flue system F75 – 3.6m Flue Cowl fan shown Version: July 2020...
Page 12 Option 3A: In-Line Fan (vertical exit) In-line fan 100mm Semi-Rigid Duct. 3m or 6m Vertical exit Vertical exit 100mm Semi- Rigid Duct Flue system In-Line Fan F76 – 3.6m Flue In-Line Fan shown Version: July 2020...
Page 13 Option 3B: In-Line Fan (horizontal exit) In-line fan 100mm Semi-Rigid Duct. 3m or 6m Horizontal exit In-Line Fan 100mm Semi- Rigid Duct Flue system Wall cowl F77 – 3.6m Flue In-Line Fan shown Version: July 2020...
Page 14 Wall cowl assembly details (for wall cowl + wall cowl fan installation) Step 4: Fit the front panel To fit the front panel reverse steps 1 to 3 Step 1: Step 2: Step 3: Remove 5mm cap screw Lift front panel Remove the front panel The front panel is hung on hocks Fit Wall cowl into position...
Page 15: Step 5: Connect And Test Electrical Supply
The fan will continue to operate. • NOTE: GD1 1200 models have one fan which operate in both LOW and HIGH settings. GD1 1500 & GD1 1600 models have two fans which operate in both LOW and HIGH settings.. •...
Page 16 Version: July 2020...
Page 17: Step 6: Connect Gas Supply And Commission
• Leak test all joints. • The GD1 models have a safety switch, behind the glass panel. The safety switch turns the appliance off if the glass is not in the right position. The safety switch will need to be held back to complete electrical testing. It is recommended that masking tape is used to hold the safety switch back.
Page 18: Step 7: Lay The Firebed
Step 7: Lay the firebed • The GD1 has three firebed options: River Rocks, Beach Driftwood & Forest Logs. • Particular care should be taken when placing the chosen firebed mediums into the burner tray. Failure to place the medium correctly may result in the appliance performing inefficiently.
Page 19: How To Lay Vermiculite
How to lay Vermiculite • In order to access the burner tray, it is necessary to first remove the glass. • Note: glass removal is best carried out by two people. • Follow the ‘Glass installation process‘ in this guide. •...
Page 20 • If natural gas is being used, leave burner slots slightly exposed. • If LPG is being used, lightly cover burner slots in a thin layer of vermiculite by adding at back of burner tray and gently sweeping forward. • If LPG is being used, small burner slots should be just visible.
Page 21: How To Lay River Rocks Firebed - Gd1 1200
How to lay River Rocks Firebed – GD1 1200 • Lay large rocks first, in these positions. • Lay small rocks next, in these positions. • With glass still removed, the safety switch held back with masking tape, switch the appliance ON at ‘HIGH’...
Page 22: How To Lay River Rocks Firebed - Gd1 1500 & 1600
How to lay River Rocks Firebed – GD1 1500 & 1600 • Lay large rocks first, in these positions. • Lay small rocks next, in these positions. • With glass still removed, the safety switch held back with masking tape, switch the appliance ON at ‘HIGH’...
Page 23: How To Lay Beach Driftwood Firebed - Gd1 1200
How to lay Beach Driftwood Firebed – GD1 1200 • Lay logs first, in these positions • Lay rocks next, in these positions. • With glass still removed, the safety switch held back with masking tape, switch the appliance ON at ‘HIGH’...
Page 24: How To Lay Beach Driftwood Firebed - Gd1 1500 & 1600
How to lay Beach Driftwood Firebed – GD1 1500 & 1600 • Lay logs first, in these positions. • Lay rocks next, in these positions. • With glass still removed, the safety switch held back with masking tape, switch the appliance ON at ‘HIGH’...
Page 25: How To Lay Forest Logs Firebed - Gd1 1200
How to lay Forest Logs Firebed – GD1 1200 • Lay logs first, in these positions. • Lay rocks next, in these positions. • With glass still removed, the safety switch held back with masking tape, switch the appliance ON at ‘HIGH’...
Page 26: How To Lay Forest Logs Firebed - Gd1 1500 & 1600
How to lay Forest Logs Firebed – GD1 1500 & 1600 • Lay logs first, in these positions. • Lay rocks next, in these positions. • With glass still removed, the safety switch held back with masking tape, switch the appliance ON at ‘HIGH’...
Page 27: Step 8: Show Owner How To Operate Appliance
Step 8: Show owner how to operate appliance • Following the GD1 Operating Instructions on the next page, show the owner how to switch the appliance ON and OFF, and how to switch between HIGH and LOW settings. • If the owner is not available, leave this manual by the appliance.
Page 28: Gd1 Operating Instructions
GD1 OPERATING INSTRUCTIONS The GD1 appliance has been designed to be simple to use. It is controlled by a wall switch, which must be installed by a qualified electrician To start appliance: • Press the On/Off switch to the ON position.
Page 29: Product Warranty
(G) The product contains fire bricks and has not been subjected to the recommended first start-up and run-in procedure. (H) Used in conjunction with any equipment or parts or as part of a system not manufactured or supplied by ‘The Fire Dept.’.